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16

FAULT FINDING & SERVICING

IMPORTANT

After servicing, complete the relevant Service 

• 

Interval  Record  section  of  the  Benchmark 

Checklist located on page 22 and 23 of  this 

document.

Servicing  should  only  be  carried  out  by 

• 

competent  persons  in  the  installation  and 

maintenance  of  unvented  water  heating 

systems.

Any  spare  parts  used 

• 

MUST

  be  authorised 

Santon parts.

Disconnect the electrical supply before removing 

• 

any electrical equipment covers.

NEVER bypass any thermal controls or  operate 

• 

system without the necessary safety valves.

Water  contained  in  the  PremierPlus  cylinder 

• 

may be very hot, especially following a thermal 

control  failure.  Caution  must  be  taken  when  

drawing water from the unit.

SPARE PARTS

A  full  range  of  spare  parts  are  available  for  the 

PremierPlus  cylinder  range  (See  Table  5  Page    17). 

Refer to the technical data label on the unit to identify 

the  model  installed  and  ensure  the  correct  part  is 

ordered. You will need to quote the serial number 

which is printed on the data label.

FAULT FINDING

The fault finding chart (below) will enable operational 

faults  to  be  identified  and  their  possible  causes 

rectified.  Any  work  carried  out  on  the  PremierPlus 

cylinder  unvented  water  heater  and  its  associated 

controls 

MUST

 be carried out by a competent installer 

for unvented water heating systems. In case of doubt 

contact service support (see contact details on back 

page).

WARNING

DO  NOT  TAMPER  WITH  ANY  OF  THE  SAFETY 

VALVES  OR  CONTROLS  SUPPLIED  WITH  THE 

PREMIERPLUS CYLINDER AS THIS WILL INVALIDATE 

ANY GUARANTEE.

FAULT

POSSIBLE CAUSE

REMEDY

No hot water flow

1. Mains supply off.

2. Check and open stock cock.

2. Strainer blocked.

2. Turn off water supply. Remove strainer and 

clean (see maintanance section).

3.  Cold  Water  Combination  Valve 

incorrectly fitted.

3. Check and refit as required.

Water  from  hot 

taps is cold

1.  DIRECT  immersion  heater  not 

switched on. 

1. Check and switch on.

2.  DIRECT  immersion  heater  thermal 

cut-out has operated.

2. Check. Reset by pushing button.

3. INDIRECT programmer set to Central 

Heating only.

3.  Check.  Set  to  Domestic  Hot  Water 

programme.

4. INDIRECT boiler not working.

4. Check boiler operation. If fault is suspected 

consult boiler manufacturers instructions.

5.  INDIRECT  thermal  cut-out  has 

operated.

5. Check. Reset by pushing button on cut-out. 

Check operation of indirect thermostat.

6.  INDIRECT  moterised  valve  not 

connected correctly.

6. Check wiring and/or plumbing connections 

to motorised valve.

Water  discharges 

from  Expansion 

Valve

1. INTERMITTENTLY

Expansion Vessel charge pressure has 

reduced below 3.5bar

1.  See  Maintance  section  for  re-changing 

procedure.

2. CONTINUALLY

a.  Cold  Water  Combination  Valve 

Pressure  reducer  not  wor king 

correctly.

b. Expansion Valve seat damaged.

2a. Check pressure from Cold Water Combination 

Valve.  If  greater  than  3.6bar  replace  Pressure 

Reducer cartridge.

2b.  Remove  Expansion  Valve  Cartridge.  Check 

condition of seat. If necessary fit new Expansion 

Valve cartridge.

Water  discharges 

from  T&P  Relief 

Valve

1. Thermal control failure. NOTE water 

will be very hot.

1. Switch off power to immersion heater(s) and 

/or  shut  down  boiler.  DO  NOT  turn  off  water 

supply. When discharge stops check all thermal 

controls, replace if faulty.

Milky water

1. Oxygenated water.

1.  Water  from  a  pressurised  system  releases 

oxygen  bubbles  when  flowing.  The  milkiness 

will disappear after a short while.

Table. 4: Fault finding chart

Содержание PremierPlus 100

Страница 1: ...r s and thermal controls l Factory fitted temperature pressure relief valve l Cold water combination valve assembly l Expansion vessel and mounting bracket l Tundish l Motorised valve indirect models...

Страница 2: ...istance The outer casing is a combination of resilient thermoplastic mouldings and plastic coated corrosion proofed steel sheet All products are insulated with CFC free polyurethane foam to give good...

Страница 3: ...55 Indirect 100 125 25 120 147 27 150 184 31 170 203 33 210 251 41 250 300 50 300 360 60 Table1 unit weights WATER SUPPLY Bear in mind that the water supply to the property will be supplying both the...

Страница 4: ...unit The fittings are threaded 3 4 BSP male parallel should threaded pipe connections be required COLD FEED A 22mm cold water supply is recommended however if a 15mm 1 2 supply exists which provides...

Страница 5: ...old feed to the unit A swept tee joint is available as an accessory order code no 94 970 033 The secondary return pipe should be in 15mm pipe and incorporate a check valve to prevent backflow A suitab...

Страница 6: ...00 1090 16 4 27 21 170 306 925 1216 173 170 315 354 925 1216 16 0 30 24 210 306 1184 1474 215 210 315 354 1184 1474 18 3 34 26 250 306 1394 1726 257 250 315 354 1391 1726 20 38 27 300 306 1715 2040 31...

Страница 7: ...that is used by the safety devices the manifold should be factory fitted as part of the hot water storage system unit or package Tundish 3 54 The tundish should be vertical located in the same space a...

Страница 8: ...prevent contact whilst maintaining visibility and d discharges at high level e g into a metal hopper and metal downpipe with the end of the discharge pipe clearly visible or onto a roof capable of wi...

Страница 9: ...outlet sizes NOTE The above table is based on copper tube Plastic pipes may be of different bore and resistance Sizes and maximum lengths of plastic should be calculated using data prepared for the t...

Страница 10: ...suitable controller to BSEN 60730 The PremierPlus MUST be earthed All wiring to the unit must be installed in accordance with the latest IEE Wiring Regulations and the circuit must be protected by a s...

Страница 11: ...with a contact separation of at least 3mm in both poles All connections are made to the terminal block located under the terminal cover mounted on the side of the unit The supply cable s must be rout...

Страница 12: ...1 N 2 3 HTG ON DHW ON L N 2 3 1 L 2 N 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 Supply 1 2 3 G W Bl 2 0 GY 3 G 1 Br Bl 2 0 L N Programmer Boiler Pump Zone valve HTG Premier Plus terminal block 1 3 2 2 Ro...

Страница 13: ...he temperature can be adjusted by inserting a flat bladed screwdriver in the adjustment knob on top of the immersion heater thermostat and rotating The adjustment range 1 to 5 represents a temperature...

Страница 14: ...r time the immersion heater gasket may become stuck to the mating surface To break the seal insert a round bladed screwdriver into one of the pockets on the immersion heater and gently lever up and do...

Страница 15: ...LY BEFORE OPENING THE COVER S Temperature adjustment is made by inserting a flat bladed screwdriver in the slot on the adjustment disc on top of the thermostat and rotating The adjustment range 1 to 5...

Страница 16: ...pply off 2 Check and open stock cock 2 Strainer blocked 2 Turn off water supply Remove strainer and clean see maintanance section 3 Cold Water Combination Valve incorrectly fitted 3 Check and refit as...

Страница 17: ...ion body 95 605 900 10 Pressure reducing valve cartridge 3 5bar 95 605 898 11 Temperature Pressure Relief Valve 95 605 810 12 Expansion vessel 12 litre 100 120 and 150 litre models 95 607 863 13 Expan...

Страница 18: ...losses based on an ambient air temperature of 20 C and a stored water temperature of 65 C ENVIROMENTAL Products are manufactured from many recyclable materials At the end of their useful life they sho...

Страница 19: ...d to frost nor has it been tampered with or been subjected to misuse or neglect No factory fitted parts have been removed for unauthorised repair or replacement The BenchmarkTM Commissioning Checklist...

Страница 20: ...20 notes...

Страница 21: ...21 notes...

Страница 22: ...22...

Страница 23: ...23...

Страница 24: ...Business Centre Springfield Road Hayes Middlesex UB40 0TY Tel 0208 5730574 Parts Center Network 65 Business Park Bentley Wood Way Burnley Lancashire BB11 5ST Tel 01282 834403 www partscenter co uk Ne...

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