background image

9

1-

Block, Oil line .........................................................

106-1168

2-

BHSHCS, 

5

16

-18 x 1

3

4  

(10 pack)

.................................

106-1169

3-

O-ring 

(10 pack)

.........................................................

50-8066

4-

Fitting, Pipe, 90 degree  

(2 pack)

...........................

106-1170

5-

Fitting, 

7

16   

(2 pack)

............................................................

106-1171

3

8    

(2 pack)

............................................................

106-1172

S&S

®

Replacement Parts for Harley-Davidson

®

FL Models

6-

Fitting, 

1

2   

(2 pack)

....................................................

106-1173

7-

O-ring 

(10 pack)

.......................................................

106-1183

8-

Hose, oil feed ...........................................................

50-8157

9-

Clamp, 

Double Wire Spring 

(10 pack)

..............................

50-8156

Hose, Spring 

(10 pack)

........................................

106-1174

10-

Hose, Oil Line, 90 degree bend ..............................

50-8292

11-

Plug, pipe 

(10 pack)

.................................................

106-1175

B-

For 1999-’05 Harley-Davidson

®

Dyna

®

models

Oil line installation is crucial to engine life. If you are not sure
that you can properly perform this operation, please contact
the S&S Tech Department for a referral to a shop in your area.

NOTE:

Installation  instructions  are  based  on  an  engine  and

transmission already in the chassis.

1-

Remove the stock oil supply and return fittings from
the transmission.

2-

Install two supplied 

3

8

NPT pipe plugs (S&S PN 50-8330)

in the oil fitting location.

NOTE: 

Apply thread sealant to all tapered pipe threads.

3-

Drain  the  oil  from  the  oil  pan—see  the  proper
factory  service  manual  for  instructions—and  then
remove the oil pan from the motorcycle.

4-

Place  the  supplied  template  (53-0080)  over  the  oil
pan baffle and use a scribe to mark the location of
the 

1

2

” hole as shown in 

Picture 8

. Use a drill press to

machine the 

1

2

” hole as marked in 

Picture 8a

. Use a

small file or deburring tool to make sure no chips or
pieces are left on the 

1

2

” hole and then clean the oil

pan  and  baffle  with  a  solvent  before  reinstalling
the pan with a new gasket on the motorcycle. 

CAUTION

Dyna

®

Oil Line Istall Kit (PN 31-0424)

Содержание T111

Страница 1: ...served Printed in the U S A Installation Instructions S S T111 Engine Assembly S S Cycle Inc 14025 Cty Hwy G Viola Wisconsin 54664 Phone 608 627 1497 Fax 608 627 1488 Technical Service Phone 608 627 T...

Страница 2: ...gations duties and risks associated therewith The words Harley Harley Davidson H D Sportster Evolution and all H D part numbers and model designations are used in reference only S S Cycle is not assoc...

Страница 3: ...y difficult and expensive This conversion requires a fuel pump equipped gas tank as well as wiring harness All S S T111 assemblies are for Twin Cam 88 non counterbalanced engine applications and are n...

Страница 4: ...son Service Manual These materials should be cross referenced as necessary IMPORTANT Before proceeding verify that serial numbers on crankcases match numbers on packing carton and certificate of origi...

Страница 5: ...der coating polishing glass bead blasting or other modification will not be covered under warranty Powder Coating Subjecting heat treated alloys such as those used in S S crankcases to excessive heat...

Страница 6: ...o kick back against the starter during start up and buck when ridden at steady speed with partial throttle An advanced condition can also cause pinging or ignition knock and possible piston damage The...

Страница 7: ...lled on fitting See Picture 1 4 Install the vent hose and clamp S S PN 50 8156 or 50 8076 S on the new fitting NOTE The stock vent hose is reused in this step 5 Position a drain container in front of...

Страница 8: ...supplied clamps S S PN 50 8156 on the lines between the fittings See Picture 5 10 Install O Rings S S PN 50 8066 in the counter bores of the oil line block Position the oil line block on the engine c...

Страница 9: ...E Installation instructions are based on an engine and transmission already in the chassis 1 Remove the stock oil supply and return fittings from the transmission 2 Install two supplied 3 8 NPT pipe p...

Страница 10: ...washers according to Detail A Use blue threadlock on the screws but leave them loose at this time See Detail A in exploded view of replacement parts for Harley Davidson Dyna on page 11 9 Remove the oi...

Страница 11: ...itch 11 S S Replacement Parts for Harley Davidson Dyna Models 1 Plate 106 1176 2 Seal 4 pack 106 1177 3 BHSHCS 5 16 18 x 3 4 10 pack 106 1178 4 Washer 4 pack 106 1185 5 Line oil supply 31 0447 6 Line...

Страница 12: ...cator lamp should light when ignition is turned on Lamp will go out after engine is started and there is oil pressure at the switch in the crankcase Avoid excessive time of starter engagement Overheat...

Страница 13: ...The motor should not reach full operating temperature during these cycles Do not allow engine temperature to become excessive B Engine break in 1 Closely monitor engine for excessive heat build up Do...

Страница 14: ...ear We suggest you break the engine in with stock gearing to minimize the load on the engine After the engine is broken in you will have a better feel of its potential and can change gearing according...

Страница 15: ...thereafter 1 Air Cleaner Inspect at 50 and 500 miles every 2 500 miles thereafter 2 Petcock Lines Fittings Vacuum Lines Inspect at 50 and 500 miles every 2 500 miles thereafter Fuel Filters Every 5 0...

Страница 16: ...e switch 20 Plug magnetic drain 50 8335 21 Baffle Plate 31 0119 22 Screw 10 24 x 3 8 panhead 2 required 10 Pack 50 0139 23 Dowel case alignment 2 required H D 16574 99 10 Pack 50 8109 24 O ring case a...

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