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SAFE INSTALLATION AND OPERATION RULES:

Before installing your new S&S part it is your responsibility to read and
follow  the  installation  and  maintenance  procedures  in  these
instructions and follow the basic rules below for your personal safety.

 

Gasoline  is  extremely  flammable  and  explosive  under  certain

conditions and toxic when inhaled.  Do not smoke.  Perform installation
in a well ventilated area away from open flames or sparks.  

 

If motorcycle has been running, wait until engine and exhaust pipes

have  cooled  down  to  avoid  getting  burned  before  performing  any
installation steps.

 

Before  performing  any  installation  steps  disconnect  battery  to

eliminate potential sparks and inadvertent engagement of starter while
working on electrical components.  

 

Read  instructions  thoroughly  and  carefully  so  all  procedures  are

completely  understood  before  performing  any  installation  steps.
Contact S&S with any questions you may have if any steps are unclear
or  any  abnormalities  occur  during  installation  or  operation  of
motorcycle with a S&S part on it.

 

Consult an appropriate service manual for your motorcycle for correct

disassembly and reassembly procedures for any parts that need to be
removed to facilitate installation.

 

Use  good  judgment  when  performing  installation  and  operating

motorcycle.    Good  judgment  begins  with  a  clear  head.    Don't  let
alcohol, drugs or fatigue impair your judgment.  Start installation when
you are fresh.

 

Be  sure  all  federal,  state  and  local  laws  are  obeyed  with  the

installation.

 

For  optimum  performance  and  safety  and  to  minimize  potential

damage to carb or other components, use all mounting hardware that
is provided and follow all installation instructions.

 

Motorcycle exhaust fumes are toxic and poisonous and must not

be inhaled.  Run motorcycle in a well ventilated area where fumes
can dissipate.

DISCLAIMER:

S&S  parts  are  designed  for  high  performance,  closed  course  racing
applications and are intended for the very experienced rider only. The
installation  of  S&S  parts  may  void  or  adversely  effect  your  factory
warranty.  In  addition  such  installation  and  use  may  violate  certain
federal, state, and local laws, rules and ordinances as well as other laws
when  used  on  motor  vehicles  used  on  public  highways,  especially  in
states where pollution laws may apply. Always check federal, state, and
local laws before modifying your motorcycle. It is the sole and exclusive
responsibility of the user to determine the suitability of the product for
his or her use, and the user shall assume all legal, personal injury risk and
liability and all other obligations, duties, and risks associated therewith.

The  words  Harley

®

,  Harley-Davidson

®

,  H-D

®

,  Sportster

®

,  Evolution

®

,  and

all H-D part numbers and model designations are used in reference only.
S&S Cycle is not associated with Harley-Davidson, Inc.

IMPORTANT NOTICE:

Statements in this instruction sheet preceded by the following words
are of special significance.

WARNING

Means there is the possibility of injury to yourself or others.

CAUTION

Means there is the possibility of damage to the part or motorcycle.

NOTE

Other information of particular importance has been placed in italic type.

S&S recommends you take special notice of these items.

WARRANTY:

All  S&S  parts  are  guaranteed  to  the  original  purchaser  to  be  free  of
manufacturing  defects  in  materials  and  workmanship  for  a  period  of
twelve (12) months from the date of purchase.  Merchandise that fails
to  conform  to  these  conditions  will  be  repaired  or  replaced  at  S&S’s
option if the parts are returned to us by the purchaser within the 12
month warranty period or within 10 days thereafter.  

In the event warranty service is required, the original purchaser must
call or write S&S immediately with the problem.  Some problems can be
rectified by a telephone call and need no further course of action. 

A  part  that  is  suspect  of  being  defective  must  not  be  replaced  by  a
Dealer without prior authorization from S&S. If it is deemed necessary
for  S&S  to  make  an  evaluation  to  determine  whether  the  part  was
defective, a return authorization number must be obtained from S&S.
The parts must be packaged properly so as to not cause further damage
and be returned prepaid to S&S with a copy of the original invoice of
purchase and a detailed letter outlining the nature of the problem, how
the part was used and the circumstances at the time of failure.  If after
an  evaluation  has  been  made  by  S&S  and  the  part  was  found  to  be
defective, repair, replacement or refund will be granted.

ADDITIONAL WARRANTY PROVISIONS:

(1)  S&S shall have no obligation in the event an S&S part is modified by
any other person or organization.

(2)    S&S  shall  have  no  obligation  if  an  S&S  part  becomes  defective  in
whole  or  in  part  as  a  result  of  improper  installation,  improper
maintenance, improper use, abnormal operation, or any other misuse
or mistreatment of the S&S part.

(3) S&S shall not be liable for any consequential or incidental damages
resulting from the failure of an S&S part, the breach of any warranties,
the  failure  to  deliver,  delay  in  delivery,  delivery  in  non-conforming
condition, or for any other breach of contract or duty between S&S and
a customer.  

(4) S&S parts are designed exclusively for use in Harley-Davidson

®

and

other  American  v-twin  motorcycles.  S&S  shall  have  no  warranty  or
liability obligation if an S&S part is used in any other application.

Содержание T111

Страница 1: ...served Printed in the U S A Installation Instructions S S T111 Engine Assembly S S Cycle Inc 14025 Cty Hwy G Viola Wisconsin 54664 Phone 608 627 1497 Fax 608 627 1488 Technical Service Phone 608 627 T...

Страница 2: ...gations duties and risks associated therewith The words Harley Harley Davidson H D Sportster Evolution and all H D part numbers and model designations are used in reference only S S Cycle is not assoc...

Страница 3: ...y difficult and expensive This conversion requires a fuel pump equipped gas tank as well as wiring harness All S S T111 assemblies are for Twin Cam 88 non counterbalanced engine applications and are n...

Страница 4: ...son Service Manual These materials should be cross referenced as necessary IMPORTANT Before proceeding verify that serial numbers on crankcases match numbers on packing carton and certificate of origi...

Страница 5: ...der coating polishing glass bead blasting or other modification will not be covered under warranty Powder Coating Subjecting heat treated alloys such as those used in S S crankcases to excessive heat...

Страница 6: ...o kick back against the starter during start up and buck when ridden at steady speed with partial throttle An advanced condition can also cause pinging or ignition knock and possible piston damage The...

Страница 7: ...lled on fitting See Picture 1 4 Install the vent hose and clamp S S PN 50 8156 or 50 8076 S on the new fitting NOTE The stock vent hose is reused in this step 5 Position a drain container in front of...

Страница 8: ...supplied clamps S S PN 50 8156 on the lines between the fittings See Picture 5 10 Install O Rings S S PN 50 8066 in the counter bores of the oil line block Position the oil line block on the engine c...

Страница 9: ...E Installation instructions are based on an engine and transmission already in the chassis 1 Remove the stock oil supply and return fittings from the transmission 2 Install two supplied 3 8 NPT pipe p...

Страница 10: ...washers according to Detail A Use blue threadlock on the screws but leave them loose at this time See Detail A in exploded view of replacement parts for Harley Davidson Dyna on page 11 9 Remove the oi...

Страница 11: ...itch 11 S S Replacement Parts for Harley Davidson Dyna Models 1 Plate 106 1176 2 Seal 4 pack 106 1177 3 BHSHCS 5 16 18 x 3 4 10 pack 106 1178 4 Washer 4 pack 106 1185 5 Line oil supply 31 0447 6 Line...

Страница 12: ...cator lamp should light when ignition is turned on Lamp will go out after engine is started and there is oil pressure at the switch in the crankcase Avoid excessive time of starter engagement Overheat...

Страница 13: ...The motor should not reach full operating temperature during these cycles Do not allow engine temperature to become excessive B Engine break in 1 Closely monitor engine for excessive heat build up Do...

Страница 14: ...ear We suggest you break the engine in with stock gearing to minimize the load on the engine After the engine is broken in you will have a better feel of its potential and can change gearing according...

Страница 15: ...thereafter 1 Air Cleaner Inspect at 50 and 500 miles every 2 500 miles thereafter 2 Petcock Lines Fittings Vacuum Lines Inspect at 50 and 500 miles every 2 500 miles thereafter Fuel Filters Every 5 0...

Страница 16: ...e switch 20 Plug magnetic drain 50 8335 21 Baffle Plate 31 0119 22 Screw 10 24 x 3 8 panhead 2 required 10 Pack 50 0139 23 Dowel case alignment 2 required H D 16574 99 10 Pack 50 8109 24 O ring case a...

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