background image

15

Torque Values

Specification

S&S
Suggestion

Rocker box hardware  

1

4

120 in-lbs.

Loctite

®

243

Rocker box hardware  

5

16

” 18 ft-lbs.

Loctite 243

Tappet guide fasteners

120 in-lbs.

Loctite 243

Pushrod locknuts

120 in-lbs.

Cylinder head bolts

See chart on page 11.

Crankcase fasteners  

1

4

120 in-lbs.

Crankcase fasteners  

5

16

15 ft-lbs.

Gearcover fasteners

120 in-lbs.

Loctite 243

Intake manifold-to-head

16 ft-lbs.

Loctite 243

Intake manifold-to-carb

18 ft-lbs.

Loctite 243

Exhaust flange-to-head

60-80 in-lbs.

Anti-seize

Spark plug

11-18 ft-lbs.

Anti-seize

Cylinder studs

10 ft-lbs.

Loctite 262

Piston oiler screws

35 in.-lbs.

Loctite 243

S&S

®

Recommended Regular Service Intervals

Item

Interval

Engine Oil & Filter ...........................................Change at 50, 500, 2,500 miles, every 2,500 

........................................................................

miles thereafter. 

1

Air Cleaner .......................................................Inspect at 50 and 500 miles, every 2,500 

........................................................................

miles thereafter. 

2

Petcock, Lines, & Fittings. Vacuum Lines........Inspect at 50 and 500 miles, every 2,500 

........................................................................

miles thereafter.

Fuel Filters  ......................................................Every 5,000 miles.

Engine Idle Speed............................................Adjust as required.

Throttle & Enrichment Device Control .............Inspect and lubricate throttle cables at 500 

........................................................................

miles and every 2,500 miles thereafter.

Spark Plugs (Champion RA8HC or equiv.)......Inspect every 5,000 miles.  Replace every 

........................................................................

10,000 miles or as needed.

Ignition Timing - 28 deg. total advance max....Inspect every 5,000 miles.

Engine Mounts .................................................Inspect every 500 miles and every 5,000 

........................................................................

miles thereafter.

External Fasteners (except cyl. head bolts) ....Re-torque at 500 miles and every 5,000 

........................................................................

miles thereafter.

1

S&S recommends that petroleum-based oil not specifically formulated for air cooled 

motorcycles should be changed every 1,000 miles.

2

Replace more frequently if required or if engine is operated in a dusty environment.

12- Service Intervals

Содержание T111

Страница 1: ...served Printed in the U S A Installation Instructions S S T111 Engine Assembly S S Cycle Inc 14025 Cty Hwy G Viola Wisconsin 54664 Phone 608 627 1497 Fax 608 627 1488 Technical Service Phone 608 627 T...

Страница 2: ...gations duties and risks associated therewith The words Harley Harley Davidson H D Sportster Evolution and all H D part numbers and model designations are used in reference only S S Cycle is not assoc...

Страница 3: ...y difficult and expensive This conversion requires a fuel pump equipped gas tank as well as wiring harness All S S T111 assemblies are for Twin Cam 88 non counterbalanced engine applications and are n...

Страница 4: ...son Service Manual These materials should be cross referenced as necessary IMPORTANT Before proceeding verify that serial numbers on crankcases match numbers on packing carton and certificate of origi...

Страница 5: ...der coating polishing glass bead blasting or other modification will not be covered under warranty Powder Coating Subjecting heat treated alloys such as those used in S S crankcases to excessive heat...

Страница 6: ...o kick back against the starter during start up and buck when ridden at steady speed with partial throttle An advanced condition can also cause pinging or ignition knock and possible piston damage The...

Страница 7: ...lled on fitting See Picture 1 4 Install the vent hose and clamp S S PN 50 8156 or 50 8076 S on the new fitting NOTE The stock vent hose is reused in this step 5 Position a drain container in front of...

Страница 8: ...supplied clamps S S PN 50 8156 on the lines between the fittings See Picture 5 10 Install O Rings S S PN 50 8066 in the counter bores of the oil line block Position the oil line block on the engine c...

Страница 9: ...E Installation instructions are based on an engine and transmission already in the chassis 1 Remove the stock oil supply and return fittings from the transmission 2 Install two supplied 3 8 NPT pipe p...

Страница 10: ...washers according to Detail A Use blue threadlock on the screws but leave them loose at this time See Detail A in exploded view of replacement parts for Harley Davidson Dyna on page 11 9 Remove the oi...

Страница 11: ...itch 11 S S Replacement Parts for Harley Davidson Dyna Models 1 Plate 106 1176 2 Seal 4 pack 106 1177 3 BHSHCS 5 16 18 x 3 4 10 pack 106 1178 4 Washer 4 pack 106 1185 5 Line oil supply 31 0447 6 Line...

Страница 12: ...cator lamp should light when ignition is turned on Lamp will go out after engine is started and there is oil pressure at the switch in the crankcase Avoid excessive time of starter engagement Overheat...

Страница 13: ...The motor should not reach full operating temperature during these cycles Do not allow engine temperature to become excessive B Engine break in 1 Closely monitor engine for excessive heat build up Do...

Страница 14: ...ear We suggest you break the engine in with stock gearing to minimize the load on the engine After the engine is broken in you will have a better feel of its potential and can change gearing according...

Страница 15: ...thereafter 1 Air Cleaner Inspect at 50 and 500 miles every 2 500 miles thereafter 2 Petcock Lines Fittings Vacuum Lines Inspect at 50 and 500 miles every 2 500 miles thereafter Fuel Filters Every 5 0...

Страница 16: ...e switch 20 Plug magnetic drain 50 8335 21 Baffle Plate 31 0119 22 Screw 10 24 x 3 8 panhead 2 required 10 Pack 50 0139 23 Dowel case alignment 2 required H D 16574 99 10 Pack 50 8109 24 O ring case a...

Отзывы: