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ENGLISH-21

02

 

INST
ALL
ATION

Charging water

WATER 

OUTLET

WATER 

INLET

Liquid 

pipe

Gas 

pipe

After installation is completed the following procedures shall be used 
to charge water into the hydro unit .

f

f

Connect water lines to water connections of hydro unit .

f

f

The air-vent valve shall be opened at least 2 turns and drain valves 
shall be closed .

f

f

Open the service valve in the water supply connection .

f

f

Water pressure of supply line shall be over 2 .0 bar for good 
charging work .

f

f

Stop water supply when the pressure gauge of hydro unit indicates 
2 .0 bar .

•  Service space should be secured .
•  Water pipe and connections must be cleaned using 

water .

•  If internal water pump capacity is not enough, install 

external water pump .

•  Do not connect electric wire while water charging .
•  When initial installation or re-installation required, open 

the cap to prevent air trap in the unit while charging 
water .

•  The back-up heater vessel shall be full of water before 

heater is turned on . Confirm if the vessel is empty by 
opening the pressure relief valve of hydro unit . (OK if 
water is flowing out)

•  It is recommended to install the make-up water 

assembly to feed small quantities of water to the system 
automatically, replacing the minor water losses and 
maintaining the system pressure . This assembly usually 
consists of a pressure-reducing valve, water filter, check-
valve and shut-off valves . In this case, Check-valve must 
be installed to prevent from contaminating city water .

CAUTION

Air-vent valve

Cap

Pressure relief valve

A pressure relief valve is integrated on heater vessel of hydro unit and shall work in abnormal condition for protecting the 
hydro unit .

•  The pressure relief valve will operate releasing the pressure by flowing out some water through the drain hose .
•  Make certain that the discharged water out of drain pan can not contact any electrical parts .

CAUTION

Piping insulation

The complete water circuit, including all piping must be insulated to prevent condensation forming on the surface of the 
pipe and heat loss to external environment .

Содержание AE090JNYDEH

Страница 1: ......

Страница 2: ...AE090JNYDEH AE090JNYDGH AE160JNYDEH AE160JNYDGH Air to Water Heat Pump Split Hydro Unit installation manual imagine the possibilities Thank you for purchasing this Samsung product ...

Страница 3: ... components 10 Functional diagram 11 Dimensional drawing 12 INSTALLATION Installing the unit 13 Pipe work 15 Wiring work 22 Self test mode of wired remote controller 34 OTHERS Troubleshooting 36 DHW tank 39 MixingValve 46 Auto restart 49 Installation option setting 51 How to connect your extended power cables 53 ...

Страница 4: ...not be responsible for damage originating from unauthorized changes or the improper connection of electric and hydraulic lines Failure to comply with these instructions or to comply with the requirements set forth in the Operating limits table included in the manual shall immediately invalidate the warranty f f Do not use the units if damaged If problems occur switch the unit off and disconnect it...

Страница 5: ...ounding connection is available f f Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient to ensure the operation of any other domestic appliance connected to the same electric lines f f Always verify that the cut off and protection switches are suitably dimensioned f f Verify that the air to water heat pump is connected...

Страница 6: ...tibility Line up Remark Heat pump units Chassis Model name AE040JXEDEH AE060JXEDEH AE090JXEDEH AE090JXEDGH AE120JXEDEH AE140JXEDEH AE160JXEDEH AE120JXEDGH AE140JXEDGH AE160JXEDGH Indoor units Hydro units Model name AE090JNYDEH AE090JNYDGH AE160JNYDEH AE160JNYDGH ...

Страница 7: ...and 1 Temperature Sensor for DHWTank 1x15m YEL 1 Temperature Sensor for MixingValve 1x15m BLU 1 Sensor holder of mixing valve ID Ø6 8 mm 1 Sensor clip for mixingValve Sensor 1 Cable tie for mixing valve 4 Aluminum tape for mixing valve 1 Rubber tape for mixingValve Sensor 1 Insulator for for mixing valve 1 ConnectorWire Smart Grid 1x2 m RED 1 ...

Страница 8: ...Inlet Inch BSPP male 1 1 4 BSPP male 1 1 4 BSPP male 1 1 4 BSPP male 1 1 4 Outlet Inch BSPP male 1 1 4 BSPP male 1 1 4 BSPP male 1 1 4 BSPP male 1 1 4 Water Pump Model name UPM3 25 75 180 UPM3 25 75 180 STRATOS PARA 25 1 9 STRATOS PARA 25 1 9 Maker Grundfos Grundfos Wilo Wilo MaxVol Folw m3 h 3 5 3 5 5 0 5 0 Electric Heater Input power W 4 000 6 000 6 000 6 000 Flow Switch Set Point LPM 7 1 5 7 1 ...

Страница 9: ...ot be held liable for any damage resulting from not observing this rule SAMSUNG do not provide specific water system components such as Pressure relief valve Air vent valve buffer tank and etc Installers and end users shall consider how to install the above designated components in overall water system depending on the installation conditions If the components are not installed in appropriate loca...

Страница 10: ... 2 40 C 45 C Outdoor Indoor Radiators or Convectors Bypass valve Application 3 Hybrid application backup boiler and solar panel connected Our Supply Range S o l a r P a n e l Outdoor unit Hydro unit DHWTank MixingTank Under Floor Heating Coils Solar thermal Panel Solar Pump Back up Boiler Application 1 ZoneThermostat 2wayValve Application 2 Thermostatic BalancingValves Application 4 Differential P...

Страница 11: ... LPM 1 5 LPM Water pump 1P 230V 50 Hz 46 LPM x 54 kPa Manometer ø48 0 4 bar Water outlet pipe BSPP male 1 1 4 Drain valves Service valve L BSPP male 1 1 4 Service valve R BSPP male 1 1 4 Water inlet pipe BSPP male 1 1 4 Refrigerant pipe 9 kW Ø6 35 1 4 16 kW Ø9 52 3 8 Refrigerant pipe ø15 88 5 8 Wired Remote Controller ExpansionVessel 8 Liter Pre charge gas 0 1 MPa N2 BSPP male 3 8 Plate heat excha...

Страница 12: ...w3 Tw2 Tw1 No Note Service valve R Strainer Flow switch Heat exchanger Backup heater Pressure relief valve Air vent valve Variable Speed water pump Expansion tank Manometer Service valve L Water temp sensor 1 Water temp sensor 2 Water temp sensor 3 ...

Страница 13: ...nal drawing 510 125 104 103 7 78 5 131 7 490 850 22 39 2 314 6 Gas pipe O D Liquid pipe O D Water Inlet Water Outlet Indoor unit 15 88 mm 5 8 inch 9kW 6 35 mm 1 4 inch 16kW 9 52 mm 3 8 inch BSPP male 1 1 4 BSPP male 1 1 4 ...

Страница 14: ...and pressure relief valve blow off f f The wall for installation is a flat vertical and non combustible wall capable of supporting the operation weight of the unit Installation space f f Ensure to leave the appropriate space as indicated in the drawing f f Installation site should be secured with adequate ventilation so that the components of hydro unit will not be damaged from overheating 300 500...

Страница 15: ...rill 6 holes from the pattern sheet for fixing the wall bracket and unit After completing holes detach the pattern sheet f f Fix the wall mount bracket to the wall using appropriate plugs and screws Use over M8 6 screws f f Hang the indoor unit on an wall mount bracket and fix a front cabinet on the unit by using 4 screws f f Fix screw through base panel of the unit ...

Страница 16: ...uid pipe O D Tightening Torque FinalTorque Indoor unit 15 88 mm 5 8 inch 9 kW 6 35 mm 1 4 inch 16 kW 9 52 mm 3 8 inch 400 kg cm 450 kg cm Outdoor unit 15 88 mm 5 8 inch 4 6 9 kW 6 35 mm 1 4 inch 12 14 16 kW 9 52 mm 3 8 inch 700 kg cm 750 kg cm When connecting the refrigerant pipes always use 2 wrenches spanners for tightening or loosening nuts If not piping connections can be damaged CAUTION WATER...

Страница 17: ...ded with the Hydro unit To facilitate service and maintenance work install R Type service valve at the water inlet of the hydro unit and L Type service valve at the water outlet of the hydro unit f f An air vent valve is integrated on the hydro unit Please check that air vent valve is not overtightened so the air vent valve can release any air out of the system during system operation Hydro unit N...

Страница 18: ...lushing unit with sufficient capacity avoid aerating the water 6 Circulate for long enough to ensure that all air has been bled from the complete water piping system After installations Commissioning should be performed by qualified representatives Unless flushing and air purging works are performed adequately It might result in malfunctions Flushing unit or purging cart Hydro unit Water Out Strai...

Страница 19: ...ent heating or cooling When ESP is not enough additional pump should be installed In this case install the PWM control external type pump Heating type additionally Connection guide of additional pump Case 1 INV pump Connect the PWM control external type pump to PWM terminal block and power cable to the external contact terminal The maximum number of additional pump installation is one inverter pum...

Страница 20: ...6kW AE160TTT WILO STRATOS PARA 25 1 9 HeatingType Case 2 AC pump The maximum number of additional pump installation is one AC pumps Input power 100W 1 Power supply AC Pump Live additional pump Neutral additional pump B7 B8 L N M C PCB Terminal block Neutral additional pump Live additional pump B7 B8 Pump Power Terminal of this product is for additional water pump and the maximum allowable current ...

Страница 21: ...e 220 Litres 220 Litres 7 m No pre pressure adjustment required Actions required Pre pressure must be decreased calculate according to Calculating the pre pressure of the expansion vessel Check if the water volume is lower than maximum allowed water volume 7 m Actions required Pre pressure must be increased calculate the appropriate value following by Calculating the pre pressure of the expansion ...

Страница 22: ...l shall be full of water before heater is turned on Confirm if the vessel is empty by opening the pressure relief valve of hydro unit OK if water is flowing out It is recommended to install the make up water assembly to feed small quantities of water to the system automatically replacing the minor water losses and maintaining the system pressure This assembly usually consists of a pressure reducin...

Страница 23: ...ng and components must be installed by a licensed electrician Use a dedicated power supply All power connections must be protected from dew condensation by thermal insulation The system shall be earthed Do not earth the unit to a utility pipe surge absorber or telephone earth Incomplete earth may cause electrical problems CAUTION Layout of PCB 1 ON 2 3 4 SMPS circuit Micom LED EEPROM 2 WIRE COMM L...

Страница 24: ...ler AC 230V output 10 mA Signal output for Backup Boiler B5 Neutral Option B7 B8 Water Pump AC 230V output 0 5 A AdditionalWater pump operation maximum input power of pump 100W B8 Lived Option B9 B10 B11 B12 2Way valve 1 AC 230V output 22 mA 2WayValve operation for Zone 1 UFH B9 NO B10 NC B11 Neutral B12 Lived Option B13 B14 B11 B12 2Way valve 2 AC 230V output 22 mA 2WayValve operation for Zone 2 ...

Страница 25: ...ENGLISH 24 Wiring work Wiring diagram AE090JNYDEH AE160JNYDEH 1 Phase ...

Страница 26: ...ENGLISH 25 02 INSTALLATION Wiring diagram AE090JNYDGH AE160JNYDGH 3 Phase ...

Страница 27: ...m Standard dimension mm Allowance mm Standard dimension mm Allowance mm Min Min Max Standard dimension mm Allowance mm Min 4 6 4 9 5 0 2 5 6 0 3 0 2 3 4 0 2 6 5 20 4 3 0 2 0 0 9 8 15 9 28 5 8 4 10 8 15 0 2 7 1 0 3 0 2 4 5 0 2 7 9 9 30 8 4 0 4 0 1 15 16 8 16 0 2 9 0 3 0 2 5 8 0 2 9 5 13 33 8 4 0 4 0 1 45 25 8 12 0 3 11 5 0 5 0 2 7 7 0 2 11 15 34 8 4 0 4 0 1 7 8 16 5 13 8 4 35 8 16 0 3 13 3 0 5 0 2 ...

Страница 28: ...ification TighteningTorque N m PWM control INV Pump M3 0 5 0 75 Communication External contact M3 5 0 8 1 2 Power M4 1 2 1 8 3 Phase No Terminal name Specification TighteningTorque N m PWM control INV Pump M3 0 5 0 75 Communication External contact M3 5 0 8 1 2 Power M4 1 2 1 8 ...

Страница 29: ...their length does not exceed 2 m Grounding work f f Grounding must be done by a qualified installer for your safety Grounding the power cable f f The standard of grounding may vary according to the rated voltage and installation place of a heating pump f f Ground the power cable according to the following Installation place Power condition High humidity Average humidity Low humidity Electrical pot...

Страница 30: ...munication cable connection Power wire connection N N L N L L N L N L DHWTANK POWEROUT MAINPOWERIN 1 phase N N L T N L N L T N R S R S T N R S DHWTANK POWEROUT MAINPOWERIN 3 phase If the supply cable is damaged it must be replaced by a special cable or assembly available from the manufacturer or installer Circuit Breaker ELCB ELB MCCB etc for outdoor and indoor units shall be installed by installe...

Страница 31: ...l may be damaged f f External force should not be applied to the terminal block and wires f f The cable ties to fasten the wire should be an incombustible material V0 or above The cable ties should be used to fasten the power wire and they are supplied with the unit TighteningTorque kgf cm M3 5 7 5 M5 20 30 Separate the solderless terminal up and down to prevent it being get loosen Place the thin ...

Страница 32: ...ity A AE160JNYDGH AE090JNYDGH 6 20 AE160JNYDEH 6 40 AE090JNYDEH 4 30 Circuit Breaker ELCB ELB MCCB etc s written above are already included in the hydro unit ELCB Earth leakage circuit breaker ELB Earth leakage breaker MCCB Molded case circuit breaker 1 phase 3 phase Booster heater DHW N L N L N L BackupHeater2 BackupHeater1 2Step control Back Up Heater Operation Y Connection 2kW Connection 6kW T ...

Страница 33: ...uring cooling 2 ground 22 mA 0 75 mm2 H05RN F or H07RH F Field supply 230V Output N L1 N L2 Connection of 2 wires 2 way valve In case of normal closed type In case of normal open type Normal closed type When it closes When it opens Floor Heating Floor Heating Floor Heating Floor Heating Mixing Tank Mixing Tank Mixing Tank Mixing Tank 2WayValve 2WayValve When it opens When it closes Normal Open typ...

Страница 34: ...e 3071 1 DHW tank as default FLOOR HEATING A DHW TANK 3WAYV V HYDRO UNIT FLOOR HEATING A DHW TANK 3WAYV V HYDRO UNIT FLOOR HEATING B DHW TANK 3WAYV V HYDRO UNIT FLOOR HEATING B DHW TANK 3WAYV V HYDRO UNIT Connection of the back up boiler Description No of wires Max A Thickness Supply Scope Back up Boiler 2 ground 10 mA 0 75mm2 H05RN F or H07RN F Field supply 230V Input L N L N When it set back up ...

Страница 35: ... follows f f Load list When pressing the corresponding button you can set the load On or Off Enter button Operating part LCD display Red Water pump Booster heater DHW valve Zone 1Valve Back Up Heater 1 Back Up Heater 2 Back Up Boiler Zone 2Valve MixingValve f f When the water pump is turned off the back up heater cannot be turned on f f DHW valve Zone 1Valve Zone 2Valve and MixingValve cannot be t...

Страница 36: ...but you don t press the Timer button for 5 seconds the previous status will be shown f f For the sensor fault or absence of sensor installation corresponding sensor temperature will be displayed as Er f f When you press the button that does not have a function will blink for 3 seconds f f When pressing the Delete button one time all the loads will be Off f f When all the loads are OFF status Cance...

Страница 37: ...ar f f Check its location as shown at the diagram f f Check its contact status with pipe f f Final solution is to change parts Display Explanation Wired remote controller thermistor SHORT or OPEN Water Inlet thermistor SHORT or OPEN PHE Outlet thermistor SHORT or OPEN Water Outlet thermistor SHORT or OPEN WaterTANK thermistor SHORT or OPEN MixingValve thermistor SHORT or OPEN Tw3 Tw2 Tw1 E903 Wate...

Страница 38: ...cation error between remote controller and the Hydro unit Tracking error between remote controller and the Hydro unit Memory EEPROM Read Write Error Wired remote controller data error E601 E604 E654 MEMORY EEPROM Read Write Error Wired controller data error EEPROM ...

Страница 39: ...is ON After starting Flow S W ON error In case of flow S W ON in 10min during water pump signal is OFF Tw3 Tw2 Tw1 Water Out Water In E911 f f Water pump ON Flow S W off Water flow 12LPM AE160JNYDEH AE160JNYDGH Water flow 7LPM AE090JNYDEH AE090JNYDGH f f Water pump ON Flow S W off NOT enough water flow Water flow 12LPM AE160JNYDEH AE160JNYDGH Water flow 7LPM AE090JNYDEH AE090JNYDGH E912 f f Water ...

Страница 40: ...ll wiring components and materials to be procured on the site must comply with the applicable local and national codes If you don t use the certified parts and tools it can cause trouble to the Air toWater Heat pumpand bring into injury f f Install the DHWTank on a hard and even place that can support its weight If the place cannot support its weight the outdoor unit may fall down and it may cause...

Страница 41: ...if necessary Use certified components and the correct tools Keep adequate space for the installing CAUTION t 3 9 12 8 2 1 1 4 10 11 6 7 5 Sanitary Hot Water Sanitary warm waterTank Diagram Field Scope OVERVIEW WATER MAIN IN WATER MAIN OUT Water from hydro unit Water to hydro unit DHW tank TPRV TankTemp Under Floor Radiator TW4 Outdoor unit Hydro kit BalancingVessel Mixing tank DHWTank ...

Страница 42: ...iable performance and durability all parts as listed below including a relief valve an expansion vessel a drain valve and pressure reducing valve should be installed according to each national or regional standards They are not supplied by SAMSUNG Pressure relief valve Expansion vessel Drain valve Tundish Expansion relief valve Pressure reducing valve f f Screw the thermistor socket in the foresee...

Страница 43: ...ensor OD Ø6 If the gap between the supplied sensor and DHW tank sensor pocket is big use thermal grease When you set the hot water supply temperature to 55 C or less do not use the booster heater The heatpump and the booster heater operate until the initial set temperature is reached After that only the booster heater may operate depending on the settings NOTE ...

Страница 44: ...mportance that the heater is filled with water before the electricity is hooked up or else the warranty is not valid If the heater is installed and not used it must be flushed with water once a week CAUTION Connection of the solar circulation pump for DHW tank Description No of wires Max A Thickness Supply Scope Solar pump DHWThermostat 2 ground 10 mA 0 75mm2 H05RN F or H07RN F Field supply 230V I...

Страница 45: ...ly terminal on the thermostat The thermostat may be set too high and cause the fuse or safety cut off to operate Reduce thermostat setting by 5 C and press the reset button Heating is not working Heating element or internal electrical wiring is out of order Check if there is any power on the power supply on the connector of the heating element between black and yellow green wires If this is OK pre...

Страница 46: ...ain power supply when water supply is being shut off Test the free operation of the safety valve regularly by opening the valve ensuring the water flows freely Electrical connection and all servicing of the electrical components should only be carried out by an authorized electrician Fitting and all servicing of plumbing fixtures should only be carried out by an authorized installer When replacing...

Страница 47: ... BELIMO SIEMENS HONEYWELL Model code 3WayValve R3020 6P3 S2 VXP45 20 4 kvs 4 V5011E1213 Actuator LR230A S SSB31 ML6420A3015 Running time 90 sec 150 sec 60 sec FSV 4046 setting 9 15 6 The table above is for your reference It can be changed without advanced notice 4 Set the FSV value by referring to the table below depending on installation environment Function Details Code Unit Default Min Max Mixi...

Страница 48: ...te equipment to correct position of terminal block as shown on the diagram The mixing valve is controlled based on the FCUWL value As the 4044 value increases and the 4045 value decreases the control speed increases Temperature hunting may occur if the control speed increases depending on the load The additional pump and mixing valve should be purchased separately TW4 sensor is included in the pro...

Страница 49: ...ipe and then insulate it When the pipe is a copper pipe When the pipe is not a copper pipe Pipe Sensor holder Pipe Sensor Sensor clip Sensor Aluminum tape Sensor Rubber tape Sensor Cable tie insulator insulator When the holder sensor cannot be welded on the pipe fix the senor with aluminum tape and insulate it NOTE ...

Страница 50: ... later operation will continue 2 Temperature of discharge water is controlled as time goes on like below 1 20 25 30 35 40 45 50 55 60 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Day Temp Classification Initial Heating Step raise Heating Step down Total Hour Time 96 72 24 24 24 24 24 144 24 24 24 24 24 552 Temperature 30 55 30 35 40 45 50 55 50 45 40 35 30 3 Remaining days are display...

Страница 51: ...to the DIP S W 4 setting ON default Hydro Unit E101 error occurs Hydro Unit E101 error disappears Hydro Unit operation turns off OFF Hydro Unit E101 error occurs Hydro Unit E101 error disappears Hydro Unit keeps its previous operation The outdoor unit on off control is not available with the A2A indoor unit Although the outdoor unit is turned on after the E101 error occurred the A2A indoor unit op...

Страница 52: ...HighTemp Button High Fan Button Mode change LowTemp Button Low Fan Button Entering mode for option setting Option setting mode Entering mode to set option 1 Remove batteries from the remote controller 2 Insert batteries and enter the option setting mode while pressing HighTemp button and LowTemp button 3 Check if you have entered the option setting status ...

Страница 53: ...Tens digitof SEG 0 9 Unitdigitof SEG 0 9 Thechanged value 0 F NOTE When changing a digit of an control kit address setting option set the SEG3 as A When changing a digit of control kit installation option set the SEG3 as 2 Ex When setting the central controller into disuse status Option SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 Explanation PAGE MODE The option mode you want to change The tens digit of an opti...

Страница 54: ...lation manual CAUTION Unit mm 120 60 20 20 20 180 Power cable provided by us 20 Wire tube power cable 3 Insert both sides of core wire of the power cable into the connection sleeve f f Method1 Push the core wire into the sleeve from both sides Connection sleeve f f Method2 Twist the wire cores together and push it into the sleeve Connection sleeve 4 Using a compressor compress the two points and f...

Страница 55: ...be contraction work is completed wrap it with the insulation tape to finish Make sure that the connection parts are not exposed to outside Be sure to use insulation tape and a contraction tube made of approved reinforced insulating materials that have the same level of withstand voltage with the power cable Comply with the local regulations on extensions CAUTION Insulation tape In case of extendin...

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