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1

Design and principle of opera-
tion

The pneumatic or electropneumatic
positioner ensures the assignment of the
valve position (controlled variable) to the
control signal (reference variable).
The input signal received from a control unit
is compared to the control valve's angle of
rotation and a corresponding pneumatic
signal pressure (output variable) is pro-
duced.

The positioner mainly consists of a pneu-
matic unit including a tension spring (4), di-
aphragm lever (5) and the amplifier (8) with
double plug (7). The electropneumatic
positioner is additionally equipped with an
electropneumatic converter (10).

Any change of the valve position (controlled
variable) is transmitted as a rotary motion of
the actuator over the cam disc (2), the
pick-up lever (1) and the tension spring (4)
to the pneumatic system.

The control signal (positioner's input signal)
from the control unit, if it is a pneumatic sig-
nal, is applied as a pressure signal p

e

directly

to the measuring diaphragm (6). A DC input
signal e.g. from 4 to 20 mA, is directly
passed on to the electropneumatic converter
(i/p converter) where it is converted into a
proportional pressure signal p

e

.

The pressure signal p

e

creates a force on the

measuring diaphragm (6), which is bal-
anced by the force of the tension spring (4).
The movement of the measuring diaphragm
is passed on to the double plug (7) of the
amplifier (8) through the lever (5) so that a
corresponding signal pressure p

st

is pro-

duced.

The positioner's principle of operation is de-
termined by equipping it with either one
(single-acting) or two (double-acting) ampli-
fiers.

The operating direction of the signal pres-
sure with increasing << or decreasing <> in-
put signal can be changed by relocating the
amplifier for single-acting positioners. For
double-acting positioners, the signal pres-
sure connections need to be reversed.

Zero is corrected on an adjustment screw.
The angle of rotation is determined by the
cam disc.

Tight-closing function:

For electropneumatic

positioners with tight-closing function, the
rotary actuator is completely vented or filled
with air (depending on the operating direc-
tion) as soon as the reference variable falls
below or exceeds a given value.

For Type 3761-x21x

, the deactivation func-

tion is initiated when the switching point of
4.08 mA is not reached. The actuator is
completely vented.

For Type 3761-x22x

, the activation function

is initiated when 19.92 mA are exceeded.
The actuator is completely filled with air.

4

EB 8386 EN

Design and principle of operation

Содержание 3761

Страница 1: ...Type 3761 Pneumatic or Electropneumatic Positioner for Rotary Actuators Mounting and Operating Instructions EB 8386 EN Edition July 2007 Fig 1 Type 3761 Positioner...

Страница 2: ...tion 9 2 2 Selecting and aligning the cam disc 10 3 Connections 13 3 1 Pneumatic connections 13 3 1 1 Pressure gauges 14 3 2 Electrical connections 14 4 Operation Adjustment 16 4 1 Starting point and...

Страница 3: ...as 4 Any hazards that could be caused in the control valve by the process medium the operating pressure or by moving parts are to be prevented by means of the appropriate measures If inadmissible moti...

Страница 4: ...essure signal pe creates a force on the measuring diaphragm 6 which is bal anced by the force of the tension spring 4 The movement of the measuring diaphragm is passed on to the double plug 7 of the a...

Страница 5: ...Fig 2 Functional diagram Fitting position marked Position 2 Output 238 Position 1 Output 138 Output 238 Output 138 1 Pick up lever 2 Cam disc 3 Zero point adjuster 4 Tension spring 5 Diaphragm lever...

Страница 6: ...n Reversible Principle of operation Single acting or double acting Hysteresis 1 Variable position 7 Tight closing function can be deactivated Type 3761 x21x Type 3761 x22x Deactivated when reference v...

Страница 7: ...2 1 2 Push follower plate 5 onto the slotted actuator shaft or the spacer 7 3 Push coupling wheel 4 with its flat side facing towards the actuator onto the fol lower plate 5 Make sure to position the...

Страница 8: ...7 1 8 Fix scale plate 4 1 to the coupling wheel so that the arrow tip indicates closed po sition and can easily be identified when the valve is installed see Fig 4 9 Leave the coupling lever which is...

Страница 9: ...plate onto the unoccupied position so that the associated supply air bore is sealed Note When relocating the amplifiers make abso lutely sure that both O rings remain in the base of the housing Doubl...

Страница 10: ...he rotary actuator is mounted on the valve and how the two sig nal pressure outputs 138 and 238 are as signed to the connections y1 and y2 of the rotary actuator Depending on the rotary actuator s dir...

Страница 11: ...put 138 Reverse operating direction Connection Output 238 Ref variable Signal pressure Valve Cam Ref variable Signal pressure Valve Cam Increases Increases Opens A Decreases Increases Opens B Fail saf...

Страница 12: ...ure to y2 Direct operating direction Reverse operating direction Ref variable Signal pressure Valve Cam Ref variable Signal pressure Valve Cam Increases Output 138 to y1 Output 238 to y2 Opens A Decre...

Страница 13: ...ver and remount it The default setup is shown in the top left of Figs 5 and 6 valve closed in fail safe posi tion opens counterclockwise and closes clockwise 3 Connections 3 1 Pneumatic connections De...

Страница 14: ...switch wires to terminals 41 42 and 43 For electrical installation you are required to observe the relevant electrotechnical regulations and the accident prevention regulations that apply in the coun...

Страница 15: ...wire end ferrules When two separate cables are used for con nection an additional cable gland can be installed Cable entries left unused must be sealed with plugs Accessories Order no M20x1 5 cable g...

Страница 16: ...bar instead of 4 mA 0 2 bar The exact starting point is adjusted using the zero adjuster 3 Fig 2 The upper range value is automatically de termined by the cam disc s angle of rotation If it should be...

Страница 17: ...ed to 4 to 20 mA For electropneumatic positioners with tight closing function the starting point and upper range value can be set to 4 or 20 mA The activation deactivation function ensures that the va...

Страница 18: ...from its initial position 3 Increase the input signal and slowly re duce it again Check whether the closure member starts to move at 20 mA 1 bar 4 Correct any deviations by turning the zero adjuster 3...

Страница 19: ...bar The upper range value valve OPEN will then be 4 mA 0 2 bar Important After adjusting the positioner close it by re mounting the cover Make sure that the vent plug in the housing points down when...

Страница 20: ...the starting point and upper range value before adjusting the limit switch 1 Adjust the reference variable so that the valve moves to the desired end position where the switching function is to be ac...

Страница 21: ...ed a certificate stating this or given the device a mark of conformity Inspection by an expert is not required if the manufacturer performs a routine test on the device prior to putting it back into o...

Страница 22: ...ions in mm 22 EB 8386 EN Dimensions in mm 88 15 M20x1 5 28 28 28 129 88 15 M20x1 5 129 40 Supply Input Output 2 Output 1 G or NPT pneumatic connections Connecting dimensions according to VDI VDE 3845...

Страница 23: ...EB 8386 EN 23...

Страница 24: ...24 EB 8386 EN...

Страница 25: ...EB 8386 EN 25...

Страница 26: ...26 EB 8386 EN...

Страница 27: ...EB 8386 EN 27...

Страница 28: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 8386 EN S Z 2008 07...

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