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Samson 2412 Series, Монтаж и эксплуатация

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38 

 

EB 2512 EN

Maintenance

Wear protective clothing, safety gloves and 
eyewear.

Risk of burn injuries due to hot or cold com-
ponents and pipeline.
Regulator components and the pipeline may 
become very hot or cold. Risk of burn inju-
ries.

 

−

Allow components and pipelines to cool 
down or heat up.

 

−

Wear protective clothing and safety gloves.

Risk of regulator damage due to incorrect 
servicing or repair.
Service and repair work must be performed 
by trained staff only.

Risk of regulator damage due to excessively 
high or low tightening torques.

Observe the specified torques on tightening 

regulator components. Excessively tightened 
torques lead to parts wearing out quicker. 

Parts that are too loose may cause leakage.
Observe the specified tightening torques.

Risk of regulator damage due to the use of 
unsuitable tools.
Only use tools approved by SAMSON.

WARNING

!

NOTICE

!

NOTICE

!

NOTICE

!

Risk of regulator damage due to the use of 
unsuitable lubricants.
Only use lubricants approved by SAMSON.

SAMSON's After-sales Service department 
can support you concerning lubricant, 
tightening torques and tools approved by 
SAMSON.

The regulator was checked by SAMSON be-
fore it left the factory.

 

−

Certain test results (seat leakage and leak 
test) certified by SAMSON lose their 

validity when the regulator is opened.

 

−

The product warranty becomes void if 
service or repair work not described in 
these instructions is performed without 
prior agreement by SAMSON's After-sales 
Service department.

 

−

Only use original spare parts by 
SAMSON, which comply with the original 

specifications.

SAMSON's After-sales Service department 
can support you in drawing up an inspection 
and test plan for your plant.

NOTICE

!

Note

Note

Tip

Содержание 2412 Series

Страница 1: ...Translation of original instructions EB 2512 EN Edition April 2019 Type 41 23 Universal Pressure Reducing Valve Self operated Pressure Regulators...

Страница 2: ...fter sales Service Department aftersalesservice samson de The mounting and operating instructions for the devices are included in the scope of delivery The latest documentation is available on our web...

Страница 3: ...1 Technical data 16 4 Measures for preparation before installation 23 4 1 Unpacking 23 4 2 Transport lifting and storage 23 4 2 1 Transport 24 4 2 2 Lifting 24 4 2 3 Storage 25 5 Assembly 26 5 1 Prepa...

Страница 4: ...e 37 7 1 Replacing the actuator 39 7 2 Replacing the set point springs 40 7 3 Replacing the seat and plug 41 7 4 Replacing the operating diaphragm 41 7 5 Tightening torques 42 7 6 Lubricants and seala...

Страница 5: ...lity for damage resulting from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer to the technical data and nameplate f...

Страница 6: ...egulator by the process medium the operating pressure or by moving parts by taking appropriate precautions They must observe all haz ard statements warning and caution notes in these mounting and oper...

Страница 7: ...of these instructions see section 10 3 According to the ignition risk assessment performed in accordance with EN 13463 1 2009 section 5 2 the non electrical regulators do not have their own potential...

Страница 8: ...es on possible personal injury WARNING Crush hazard arising from moving parts The regulator contains moving parts actuator and plug stems as well as set point spring which can injure hands or fingers...

Страница 9: ...burn injuries due to hot or cold components and pipelines Depending on the process medium regulator components and pipelines may get very hot or cold and cause burn injuries Allow components and pipel...

Страница 10: ...ricants may corrode and damage the surface Only use lubricants approved by SAMSON When in doubt consult SAMSON Risk of leakage and regulator damage due to excessively high or low tightening torques Ob...

Страница 11: ...he regulator Warning Meaning of the warning Location on the device Attention Do not disassemble valve without releasing set point spring Warning to indicate that the set point springs are loaded There...

Страница 12: ...2 Model number with index 3 Configuration ID 4 Order number or date 5 KVS CV 6 Set point range or spring range 7 Valve size 8 Nominal pressure 9 Perm differential pressure 10 Perm temperature 11 Body...

Страница 13: ...working on the regula tor Risk of personal injury Observe the warnings see section 1 4 2 4 Material number 2 4 1 Type 2412 Valve See the nameplate 12 for DIN version or 10 for ANSI version body mater...

Страница 14: ...ad justable at the set point adjuster 6 The valves with KVS 4 and higher have a balanc ing bellows 4 The upstream pressure acts on the outside of the bellows and the down stream pressure on the inside...

Страница 15: ...2 8 1 8 2 p1 p2 7 1 Type 2412 Valve Type 2413 Diaphragm Actuator 12 1 16 8 2 10 Bellows actuator for DN 15 to 50 8 3 10 16 Bellows actuator for DN 65 to 100 Type 2413 Bellows Actuator for 2 to 6 5 to...

Страница 16: ...Table 1 The minimum temperature is limited by the accessories used and the ac tuator s diaphragm material u T 2595 Leakage class The metal seated regulator has the leakage class I according to IEC 605...

Страница 17: ...534 4 Metal seal leakage class I 0 05 of KVS coefficient Soft seal leakage class IV 0 01 of KVS coefficient Compliance Diaphragm actuator Type 2413 Actuator area cm 640 320 160 80 40 Set point ranges...

Страница 18: ...2 bar 1 3 bar 0 8 to 2 5 bar 2 5 bar 2 to 5 bar 5 bar 4 5 to 10 bar 8 to 16 bar 10 bar Bellows actuator 2 to 6 bar 5 to 10 bar 6 5 bar 10 to 22 bar 8 bar 20 to 28 bar 2 bar The maximum permissible pre...

Страница 19: ...ial numbers according to DIN EN Valve Type 2412 Nominal pressure PN 16 PN 25 PN 40 Max permissible temperature 300 C 350 C Body Cast iron EN GJL 250 Spheroidal graphite iron EN GJS 400 18 LT Cast stee...

Страница 20: ...3 445 500 620 635 Actuator D 380 mm A 640 cm Valve spring force F 4400 N 0 2 to 1 2 bar Height H 3 430 480 600 620 Actuator D 285 mm A 320 cm Valve spring force F 4400 N 0 8 to 2 5 bar 2 Height H 3 4...

Страница 21: ...550 605 725 740 Actuator D 120 mm A 62 cm Valve spring force F 4400 N 5 to 10 bar Height H 550 605 725 740 Actuator D 120 mm A 62 cm Valve spring force F 8000 N 10 to 22 bar Height H 535 590 710 725 A...

Страница 22: ...22 EB 2512 EN Design and principle of operation Dimensional drawings H H1 H2 L D H H1 H2 L D Type 41 23 with diaphragm actuator Type 41 23 with bellows actuator Fig 4 Dimensions...

Страница 23: ...n The components valve actuator and if ap plicable control line of the regulator are de livered separately Proceed as follows to lift and install the valve NOTICE Note 1 Remove the packaging from the...

Страница 24: ...lipping Make sure the slings can be removed af ter installation Prevent the regulator from tilting or tip ping Do not leave loads suspended when in terrupting work for longer periods of time Make sure...

Страница 25: ...instructions Protect the regulator against external in fluences e g impact Do not damage the corrosion protection paint surface coatings Repair any damage immediately Protect the regulator against moi...

Страница 26: ...tallation Proceed as follows The plant operator is responsible for clean ing the pipelines in the plant Check the valve to make sure it is clean and not damaged Flush and clean the pipeline thoroughly...

Страница 27: ...housing with the set point springs suspended downward in horizontal pipelines see section Fig 6 Install a strainer upstream of the regula tor see section 5 4 1 For media with a tendency to conden sat...

Страница 28: ...ing at a ratio of ap proximately 1 10 up to the compensation chamber If a manifold is located down stream of the pressure reducing valve con nect the valve to the manifold even if it is several meters...

Страница 29: ...level as the inlet flange In this case use a pipe which is at least in size for the control line from the tapping point to the compensa tion chamber If the control line is connected above the middle...

Страница 30: ...3 18 4 H k Hk Additional condensate head 1 Shut off valve 2 Strainer 3 Upstream pressure gauge 4 Pressure reducing valve 5 Downstream pressure gauge 6 Shut off valve 7 Steam trap 18 Compensation cham...

Страница 31: ...and shut off valves Install a hand operated shut off valve 1 and 6 both upstream of the strainer and downstream of the regulator to be able to shut down the plant for cleaning and maintenance and when...

Страница 32: ...t start up the regulator after mounting all parts Crush hazard arising from moving parts Do not insert hands or fingers into the set point springs while the regulator is in opera tion Risk of burn inj...

Страница 33: ...emove the crossbeam 8 from the valve Insert the actuator stem 11 into the travel stop cap with cotter pin 20 Align pillars 8 1 and fasten the actuator with the nuts 8 2 Observe the tightening torques...

Страница 34: ...st Risk of the operating diaphragm bursting due to excessive pressure during pressure testing The pressure must not exceed the maxi mum permissible pressure by 1 5 times the pressure rating Remove the...

Страница 35: ...s into the set point springs while the regulator is in opera tion Risk of burn injuries due to hot or very cold components and pipelines Depending on the process medium valve components and pipelines...

Страница 36: ...h across flats SW 19 DN 65 and 100 with width across flats SW 24 The set point of the stainless steel regula tor must be adjusted using the rod in cluded Turn the set point adjuster clockwise to incre...

Страница 37: ...bar x 91 mm x 110 mm x 139 mm 7 Maintenance The regulator does not require any mainte nance Nevertheless it is subject to natural wear particularly at the seat plug and oper ating diaphragm bellows De...

Страница 38: ...torques Risk of regulator damage due to the use of unsuitable tools Only use tools approved by SAMSON WARNING NOTICE NOTICE NOTICE Risk of regulator damage due to the use of unsuitable lubricants Only...

Страница 39: ...Note Unscrew the pillars 8 1 out of the threaded holes 8 3 of the actuator flange and remove the actuator Mounting the actuator 1 Diaphragm actuator DN 15 to 100 Insert the actuator stem 11 through t...

Страница 40: ...lock the cotter pin 20 on the travel stop cap 6 Remove the actuator see section 7 1 7 Unscrew the nuts 8 2 on the crossbeam Remove the crossbeam 8 NOTICE Note 8 Remove the travel stop cap with cotter...

Страница 41: ...rning lubricant tightening torques and tools approved by SAMSON To replace seat and plug contact SAMSON s After sales Service department Further information is available in sec tion 10 1 NOTICE NOTICE...

Страница 42: ...ues specified in section 7 5 2 Place on the actuator case with control line connection 16 Check the correct position of the control line connection nipple marking 3 Insert nuts and bolts 15 and tighte...

Страница 43: ...7 8 Prepare the regulator for return shipment Defective regulators can be returned to SAMSON for repair Proceed as follows to return devices to SAMSON 1 Put the regulator out of operation see section...

Страница 44: ...case the functioning can be restored following the recommended action Special tools may be required for repair work Exceptional operating and installation condi tions may lead to changed situations th...

Страница 45: ...eck the sizing Change KVS CV coefficient if necessary or install a different sized regulator Contact SAMSON s After sales Service department Compensation chamber in the wrong position or too small wit...

Страница 46: ...r sales Service department Compensation chamber in the wrong position or too small with steam Reconnect compensation chamber at a different place or replace it see section 7 7 Control line blocked Cle...

Страница 47: ...to hot or cold com ponents and pipeline Regulator components and the pipeline may become very hot or cold Risk of burn inju ries Allow components and pipelines to cool down or heat up Wear protective...

Страница 48: ...ation ID Upstream and downstream pressure Temperature and process medium Min and max flow rate Is a strainer installed Installation drawing showing the exact location of the regulator and all the ad d...

Страница 49: ...EB 2512 EN 49 Appendix 79 16 12 42 17 25 26 21 28 51 52 40 46 34 27 2 108 106 114 105 79 44 71 75 74 77 76 6 80 113 116 102 101 112 111 70 20 103 1 104 73...

Страница 50: ...3 Certificates The EU declarations of conformity are in cluded on the next pages 16 17 12 16 17 1 17 2 17 12 Standard version DN 15 to 25 16 60 17 12 Version with soft seated plug Version with flow d...

Страница 51: ...rev01 docx SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Telefon 069 4009 0 Telefax 069 4009 1507 E Mail samson samson de Revison 01 Modul Module H N CE PED H SAM 001 13 DEU SAM...

Страница 52: ...2019 05 17 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samson de www samson de EB 2512 EN...

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