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R. 09/21 855 835

 SAMOA Industrial, S.A. · Pol. Ind. Porceyo,  I-14 · Camino del Fontán, 831 · 33392 - Gijón - Spain · Tel.: +34 985 381 488 · www.samoaindustrial.com

EN

2021_09_06-14:00

TROUBLESHOOTING

THE PUMP DOES NOT WORK

Cause

Recommended measure

The discharge valve on the discharge side is not open.

Open the discharge valve on the discharge side.

No air supply.

Turn on the compressor and open the air valve and air regulator.

The air supply pressure is low.

Check the compressor and the configuration of the air line.

Air leaks in connecting elements.

Check the connection elements and the tightening of the screws.

The air pipes or ancillary equipment is clogged with mud.

Check and clean the air line.

The exhaust port (muffler) of the pump is clogged with mud.

Check and clean the exhaust port and muffler.

The fluid pipe is clogged with mud.

Check and clean the fluid line.

Pump is clogged with mud.

Remove, inspect and clean the pump body.

THE PUMP RUNS BUT NO FLUID COMES OUT

Cause

Recommended measure

The valve on the suction side is not open.

Open the valve on the suction side.

Too much suction or discharge height.

Confirm the configuration of the pipe and reduce the height of the same.

Fluid pipe discharge side (including the filter) is clogged with mud.

Check and clean the fluid line.

Pump is clogged with mud.

Dismantle the pump, check and clean.

The ball and ball seat is worn or damaged.

Inspect and replace parts.

THE FLOW IS DECREASING

Cause

Recommended measure

The air supply pressure is low.

Check the compressor and the configuration of the air line.

The air line or peripheral equipment clogged with mud.

Check and clean the air line.

Valve discharge side drive will not open normally.

Adjust the discharge valve discharge side.

The air mixes with the fluid.

Replenish fluid and check the configuration of the pipe on the suction side.

Cavitation occurs.

Adjust air supply pressure and discharge pressure and reduce the suction.

Vibrations.

Adjust air supply pressure and discharge pressure. Reduce the flow of the 
inlet valve to adjust pressure and volume of fluid.

Ice formation in the air exhaust.

Remove ice from the air bypass valve and check and clean the air filter. Use 
a pipe in the exhaust air that the ice does not form in the muffler.

The fluid line (including the filter) plugged with mud.

Check and clean the fluid pipe and strainer.

The exhaust port (muffler) of the pump is clogged with mud.

Check and clean the exhaust port and muffler.

Pump is clogged with mud.

Remove, inspect and clean the pump body.

LEAKAGE OF FLUID THROUGH THE HOLLOW EXHAUST (SILENCER)

Cause

Recommended measure

The diaphragm is damaged.

Remove and inspect the pump and replace the diaphragm.

IRREGULAR NOISE

Cause

Recommended measure

The air supply pressure is too high.

Adjust air supply pressure.

The pump is clogged with sludge particles larger than the diameter allowed.

Remove, check and clean the pump body.

IRREGULAR VIBRATION

Cause

Recommended measure

The elements of connection and the support of the pump are loose.

Review each element of connection and tighten the screws.

The air supply pressure is too high.

Adjust air supply pressure.

The range and ball valve vibrates.

Adjust air supply pressure and exhaust pressure.

POWERED AIR LEAK PRESSURE OF 3 TO 8 BAR

Cause

Recommended measure

Wear directional valve.

Replace directional valve components.

NO START-UP AND IS LEAKING AIR WITHOUT CYCLES

Cause

Recommended measure

Stiff air sensors.

Change air sensor.

Wear directional valve.

Replace.

IN FLUID WITH AIR BUBBLES

Cause

Recommended measure

Diaphragm damaged.

Replace diaphragm.

Suction hose loose or broken.

Tighten or replace.

Содержание DC20 Series

Страница 1: ...u a de servicio t cnico y recambio Guide d instructions et pi ces de rechange Service und Ersatzteilhandbuch Part No C d R f Art Nr 556XXX DC20XXXXXXXXX 1 4 DOUBLE DIAPHRAGM PUMP DC20 20 l min 5 28 US...

Страница 2: ...de fuites diaphragme D Capteur de cycle E Commande externe avec lectrovanne non incluse F Silencieux de nez inclus G Commande externe avec lectrovanne non incluse et capteurs inductifs de fin de cours...

Страница 3: ...s y la bomba est configurada con juntas de PTFE color blanco estas tienen que ser reemplazadas por unas nuevas con objeto de evitar fugas de fluido IMPORTANT Lors de l entretien de la pompe qui impliq...

Страница 4: ...wet side A shaft transmits the reciprocating motion of one diaphragm to the other A directional valve alternatively distributes the air from one chamber to the other thus a reciprocating movement of...

Страница 5: ...nd of the hose WARNING To ensure that the air supply is sufficient to meet the demand of the pump the diameter of the pipe must be equal to the diameter of the supply port of the pump Choose auxiliary...

Страница 6: ...sed by some fluids that flow inside the pump can generate static electricity Moreover according to the type of fluid pump and the installation environment such as gases in the air or the type of the s...

Страница 7: ...alve discharge side The air mixes with the fluid Replenish fluid and check the configuration of the pipe on the suction side Cavitation occurs Adjust air supply pressure and discharge pressure and red...

Страница 8: ...RT SEATS SORT SEATS HYTREL SANTROPRENE 7 PTFE NBR EPDM FKM 5 HEARD SEATS SEALS PUSHING ROD BUSHING SEALS 1 SPOOL AIR VALVE PLASTIC PUMP PARTS DRAWING DC20 REGULAR MAINTENANCE SCREWS AND TOOLS SCREW TY...

Страница 9: ...IR VALVE AIR VALVE AIR SENSORS POS 1_1 a 1_9 POS 1_30 a 1_38 P 558623 558624 1 CENTRAL BODY AND MANIFLOD CENTRAL BODY INLET MANIFLOD OUTLET MANIFLOD POS 2_1 POS 2_2 POS 2_3 BSP threads NPT threads BSP...

Страница 10: ...figure 4 Remove the diaphragm cap NOTE To tighten these screws you must use a torque wrench calibrated to see torque table in this page 5 Remove the cover by gently pulling back 6 Remove the used diap...

Страница 11: ...et of valves and or seats according to the assembly drawing Once the seats and seals are mounted the seals should be visible 6 Tighten the manifold screws following the tighten sequence according to t...

Страница 12: ...l operario de este equipo est formado en cuanto a la operaci n limitaciones y uso de equipamiento de seguridad como gafas de seguridad u otro equipamiento requerido ADVERTENCIA LEA ATENTAMENTE EL MANU...

Страница 13: ...ministro de la bomba Tambi n elija equipos auxiliares y materiales con suficiente flujo de aire para el consumo de aire de la bomba Tambi n considere el uso y la estabilidad de la presi n de aire Adem...

Страница 14: ...n generar electricidad est tica Adem s seg n el tipo de fluido a bombear y el ambiente de la instalaci n como gases en el aire o el tipo de las instalaciones circundantes la electricidad est tica pued...

Страница 15: ...on lodo Revise y limpie la tuber a de aire La v lvula de impulsi n del lado de descarga no se abre normalmente Ajuste la v lvula de impulsi n del lado de descarga El aire se mezcla con el fluido Vuelv...

Страница 16: ...DO ASIENTO BLANDO HYTREL SANTROPRENO 7 PTFE NBR EPDM FKM 5 ASIENTO JUNTAS CASQUILLO JUNTAS EJE 1 V LVULA DE AIRE 2 COLECTOR SALIDA 2 CUERPO 2 COLECTOR ENTRADA Herramientas a utilizar para el mantenimi...

Страница 17: ...RICA 556XXX P V 558610 556115 P E 558611 P T 558612 C V 558613 C E 558614 C T 558615 W T 558616 H 558617 M 558618 5 4 KIT REPARACI N BOLAS DE V LVULA C D KIT CODIFICACI N NUM RICA 556XXX C 558321 T 5...

Страница 18: ...e no da ar las juntas existentes entre el distribuidor y el cuerpo 4 Desmonte la tapa de membrana 5 Extraiga la tapa tirando suavemente hacia atr s 6 Extraiga la membrana usada F jese en la posici n d...

Страница 19: ...visible 6 Apriete los tornillos siguiendo la secuencia en cruz de acuerdo con la siguiente tabla IMPORTANTE Aproxime los tornilllos del colector antes de apriete final CAMBIO DE LAS V LVULAS DE BOLA...

Страница 20: ...ant pr venir toute fuite ou d versement Veillez ce que les op rateurs de ces quipements soient form s sur le fonctionnement et les limites d utilisation Utilisez des lunettes de s curit ou tout autre...

Страница 21: ...on de la pompe L quipement de traitement d air auxiliaire et les raccords doivent avoir un d bit d air suffisant pour d passer la consommation d air de la pompe En outre le mat riel de traitement d ai...

Страница 22: ...rieur de la pompe peut g n rer de l lectricit statique En outre selon le type de fluide et l environnement de l installation tels que des gaz dans l air ou le type des installations environnantes l l...

Страница 23: ...illes clapet et si ge de bille sont us s ou endommag s Inspecter et remplacer les pi ces LE D BIT DIMINUE Causes possibles Mesures recommand es L alimentation d air est insuffisante V rifiez le compre...

Страница 24: ...LLES BALLES SI GE DOUX SI GE DOUX HYTREL SANTROPREN 7 PTFE NBR EPDM FKM 5 SI GE JOINTS DOUILE JOINTS AXIS 1 VANNE D AIR 2 COLLECTEUR DE SORTIE 2 CORPS 2 COLLECTEUR D ADMISSION Outils utiliser pour l e...

Страница 25: ...nductifs de fin de course ATEX Namur inclus U Pompe adapt e aux fluides UV CORPS DE POMPE CORPS CENTRAL COLLECTEUR D ADMISSION COLLECTEUR DE SORTIE POS 2_1 POS 2_2 POS 2_3 BSP threads NPT threads BSP...

Страница 26: ...le distributeur et le corps 4 Retirez le carter de la membrane 5 Retirer le carter en tirant doucement vers l arri re 6 Retirez la membrane usag e Notez la position de la membrane lorsque vous la reti...

Страница 27: ...ges et les joints mont s le joint doit tre visible 6 Serrez les boulons dans un ordre crois selon le tableau suivant IMPORTANTE Aproxime los tornilllos del colector antes de apriete final REMPLACEMENT...

Страница 28: ...eitig beeintr chtigt ist so dass die Fl ssigkeit nicht mehr gehalten wird Pr fen Sie regelm ig dass die Bolzen auf dem Membrangeh use mit dem korrekten Drehmoment angezogen sind Setzen Sie kein Modell...

Страница 29: ...hmesser dem des Druckluftanschlusses an der Pumpe entsprechen Zus tzliche Luftbehandlungsvorrichtungen und anschl sse m ssen entsprechend dem Luftverbrauch der Pumpe mit ausreichend starkem Luftstrom...

Страница 30: ...uf der Druckseite der Pumpe dann ffnen Sie vorsichtig das Ablassventil um Fl ssigkeit unter Druck abzulassen Nachdem Sie sichergestellt haben dass die Pumpe abgeschaltet und der Druck abgelassen wurde...

Страница 31: ...gsdruck an Die Druckluftrohrleitungen oder erg nzende Teile sind verstopft berpr fen und reinigen Sie die Druckluftleitung Die ffnung des Druckventils wird nicht korrekt ausgel st Stellen Sie das Vent...

Страница 32: ...EICHER SITZ HYTREL SANTROPREN 7 PTFE NBR EPDM FKM 5 SITZE DICHTUNGEN BUCHSE DICHTUNGEN WELLE 1 LUFTVENTIL 2 AUSLASSKR MMER 2 K RPER 2 EINLASSKR MMER KIT KIT KIT KIT KIT KIT KIT KIT KIT KIT 1 2 4 7 5 8...

Страница 33: ...ucher D Zyklus Sensor E Externe Steuerung mit Magnetventil nicht enthalten F Inklusive Nasenschalld mpfer G Externe Steuerung mit Magnetventil nicht enthalten und induktive Endlagensensoren NPN inkl I...

Страница 34: ...ildung eins zu besch digen 4 Entfernen Sie die Membrankappe 5 Entfernen Sie die Abdeckung indem Sie sie vorsichtig abziehen 6 Entfernen Sie die benutzte Membran und setzen Sie die neue Membran in die...

Страница 35: ...Dichtung sichtbar sein 6 Ziehen Sie die Schrauben in einer kreuzweisen Reihenfolge gem der folgenden Tabelle an R CKSCHLAGVENTILE ERSETZEN LUFTSENSOR NUR F R MODELLE MIT WEGEVENTIL Die Luftsensoren b...

Страница 36: ...14 Camino del Font n 831 33392 Gij n Spain declares that the product s 556XXX DC20XXXXXXXXX conform s with the EU Directive s 2006 42 EC EN SAMOA INDUSTRIAL S A Pol Ind Porceyo I 14 Camino del Font n...

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