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Index revision : A

35

7145

Pictogramme 

associé

N° et Libellé du défaut

Description

29 - HVU link fault

The barrel is not or badly connected to the module.

Resettable by Acknowledging Fault 

30 - Internal BUS  fault

Internal bus overvoltage (detected by hardware or 

software)
Resettable by fault acknowledgment

32 - Injection fault

An injection control is activated without pressure 

feedback. Resettable by Fault Acknowledgement

33 - Dilution fault

A dilution control is activated without pressure 
feedback. Resettable by Fault Acknowledgement

34 - Blowing fault

A blowing control is activated without current feed-

back from the activated valve. Resettable by Fault 

Acknowledgement

35 - Fluidisation fault

A fluidisation control is activated without current 
feedback from the activated valve. Resettable by 

Fault Acknowledgement

37 - Spray gun or projector 

connector fault

No projector or spray gun connected

Resettable by Acknowledgment Fault, unless the 
connected projector or spray gun is different from 

that at start-up

Содержание Inobox

Страница 1: ...Index revision A 1 7145 User manual SAMES KREMLIN SAS 13 Chemin de Malacher 38240 MEYLAN FRANCE Tel 33 0 4 76 41 60 60 www sames kremlin com Inobox Control module...

Страница 2: ...raining courses in the operation and maintenance of your equipment A catalogue is available on request Choose from a wide range of courses to acquire the skills or knowledge that is required to match...

Страница 3: ...fluidizing air 18 5 5 Screen 3 Counter Alarm Screen 19 5 6 Screen 4 Cleaning screen 20 5 7 Screen 5 Ecran Pr sence D fauts 21 5 8 Parameter setting screens 22 5 8 1 Access to the parameter setting sc...

Страница 4: ...1 Characteristics of spray gun output voltage and current 33 9 Fault management 34 9 1 Faults list 34 9 2 Actions following a fault 36 10 Communication with the PLC in CAN 37 10 1 Characteristics 37...

Страница 5: ...operation of the equipment is stipulated in the operating manual of the projector or spray gun The X sign behind the EU type examination certificate number indicates that this equipment is subject to...

Страница 6: ...arnings WARNING This equipment can be dangerous if not used in compliance with the safety regulations WARNING It is the customer s responsibility to verify which local fire and safety standards are ap...

Страница 7: ...e Inobox control module manages by means of a microcontroller the piloting of the high voltage unit and three or four proportional solenoid valves depending on the version In return a reading of the h...

Страница 8: ...on 1 PLC connection 2 Spray gun connection 3 Vibration connection for a vibrating table 4 Power supply 100 240 VAC 5 Earth connection terminal 6 Fluidization air outlet 7 Blowing air outlet 8 Dilution...

Страница 9: ...ater The electrical earth contacts must be free of paint or any form of surface with a greater or lesser degree of insulation Dimensions Width 210 mm x height 167 mm x depth 236 3 mm without connector...

Страница 10: ...correct operation of the Inobox control module Supply voltage 100 VAC to 240 VAC 47 Hz 63 Hz Maximum Input Power 105 W 240 VAC Maximum current 0 56 A 230 VAC 0 95 A 115 VAC Protection circuit Fuse 1 2...

Страница 11: ...M spray gun 4 1 Pneumatic Connections Item Icons Description Characteristics 1 Air supply Hose Dia 8 10 polyamide 2 Injection air outlet to CS 130 powder pump Hose D 6 8 polyamide 3 Dilution air outle...

Страница 12: ...r 12 pin 2 Gun Low voltage cable to spray gun or projector Coded male connector 10 pin 3 Vib Smoke Vibrator connection on vibra ting table Coded male connector 4 pin 4 85 264 VAC Inobox module power c...

Страница 13: ...nobox module is done through the different screens or with the help of a PLC in the case of a CAN connection Remarks If the spray gun is not connected when the module is switched on the control module...

Страница 14: ...e of the following three welcome screens appears The Inobox is connected to a Inogun M spray gun Then after a few seconds the Inobox automatically switches to the next screen The Inobox is connected t...

Страница 15: ...ojector nor to a manual gun The module did not recognize the equipment to which it is connected manual gun or auto matic projector or that no equipment is connected It is therefore necessary 1 Switch...

Страница 16: ...n and dilution parameters can be adjusted for each type of part using the corres ponding and keys WARNING When spraying is in operation with voltage at the output the symbol flashes The voltage and cu...

Страница 17: ...2 Program selection 99 custom programs can be set in voltage current injection air and powder flow see 5 2 page 16 The and keys are used to change programs Area 3 Powder flow rate and conveying air se...

Страница 18: ...custom mode zone 1 program selection would not be present To return to the previous screen press the key Area Description Area 1 For the selected custom program Area 2 To activate the cleaning mode pr...

Страница 19: ...as exceeded the recommended operating time for maintenance Area Description Area 1 1st line operating time 2nd line scheduled maintenance time DES07389 INOGUN M V XXXX 3 S c r e e n ON 3 h r s HV ON 0...

Страница 20: ...c togram is animated To interrupt the cleaning cycle before the programmed stop see 5 8 5 page 25 press the key To return to the previous screen screen 2 press the key WARNING When cleaning it is impe...

Страница 21: ...still present after acknowledgement in screen 5 the symbol continues to flash in screen 1 The fault is acknowledged either by a trigger ON OFF or by power ON OFF if the fault is blocking Area Descript...

Страница 22: ...ord entry screen 5 8 2 Password Input Screen Area Description Area 1 4 digit access code enter the code by pressing keys 0 to 9 The factory default password is 0000 Area 2 Press the key to confirm the...

Страница 23: ...hreshold settings Press the and keys to set the alarm corresponding to the desired maintenance threshold Area 3 Electrode support operating time and maintenance threshold setting Press the and keys to...

Страница 24: ...ing mode selection Press the key Area 3 to access the following setting screen Active Cleaning Phase or press the key to return to the screen 1 for operating mode selection Area Description Area 1 Num...

Страница 25: ...story Screen press the key Area 4 Area Description Area 1 Active cleaning cycle time Press the key to increase the cleaning time in the active phase and key to decrease it Area 2 Cleaning cycle time a...

Страница 26: ...ing screen screen 3 Active cleaning phase Area Description Area 1 Locking Unlocking the voltage modification Press the and keys to lock and unlock the voltage setpoint modification Area 2 Locking Unlo...

Страница 27: ...s press the key Area 5 Area Description Area 1 Electrode blowing delay before shutdown in seconds Press the and keys to set the time delay Area 2 Fluidisation delay before shutdown in seconds Press th...

Страница 28: ...code press the key Area 4 To access the previous setting screen screen 5 Time Delays settings press the key Area 4 Area Description Area 1 Display contrast setting Press the and keys to set the contra...

Страница 29: ...hen press the key to return to the screen 1 for operating mode selection Area Description Area 1 To enter a new 4 digit access code Press the keys associated with numbers 0 to 9 After the sign appears...

Страница 30: ...lay on parameter setting screen 4 see 5 8 7 page 27 Exit from standby mode can be obtained by pressing any key on the keyboard except the ON OFF keys or the gun trigger Restoring factory settings When...

Страница 31: ...5 mm for Pilot Dry Contact D COM CLEANING Cathode input of the pilot opto coupler On Off cleaning E N O FAULT relay Output of the NO dry contact normally open of the fault relay Solder wire size max 2...

Страница 32: ...on Pin Shielding by shield recovery clamp 0 V TRIGGER A COM TRIGGER B 0V CLEANING C COM CLEANING D N O FAULT relay E N C FAULT relay F COMMON FAULT relay G CAN H H CAN L J CAN shielding K NC L NC M On...

Страница 33: ...e 1 For each UHT IR output current point corresponds to a maximum output voltage point UR accor ding to a mapping recorded in the HVU and not modifiable by the user Example 1 70kV 30 A The operating p...

Страница 34: ...ault requires a power up to be acknowledged HV request without voltage present on the bus The fault can be reset by acknowledgment of the fault after a 10 second wait 17 Absence of control mode fault...

Страница 35: ...knowledgement 33 Dilution fault A dilution control is activated without pressure feedback Resettable by Fault Acknowledgement 34 Blowing fault A blowing control is activated without current feed back...

Страница 36: ...dition of the barrel and its elec trical contacts None of these components must be damaged Change the barrel 24 Trigger request at startup Check that the trigger is not activated at power up 28 Temper...

Страница 37: ...is active and the HV trigger is activated A 110 2 CAN Voltage Setpoint High voltage setpoint requested by the CAN This setpoint is applied only if the CAN_Control mode is active and the HV trigger is...

Страница 38: ...e is no longer a request for trigger operation or cleaning by the CAN or external 4 Local setpoint prohibited If a manual spray gun is connected it is possible to prohibit the local injection setpoint...

Страница 39: ...uest OK The HV request is taken into account by the Inobox 3 External cleaning External cleaning is requested 1 on the input it will be taken into account if the PLC has not requested cleaning control...

Страница 40: ...lt 3 35 Fluidisation fault 2 34 Blowing fault 1 33 Dilution fault 0 32 Injection fault Byte 3 Fault 2 Fault information 2 7 5 Voltage coherence fault see 9 1 page 34 6 22 Safe shutdown fault 5 21 Bus...

Страница 41: ...ription Qty Unit of sale Level Spare parts 910029883 Inobox control module for vibrating table 1 1 3 910029884 Inobox control module for tank 1 1 3 910030576 Inobox NF control module 1 1 3 910030041 P...

Страница 42: ...Index revision A 42 7145 12 Revision index History Rev Date Description Modification locating A July 2020 First issue...

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