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Instruction Manual

Instruction Man

ual

경고 용어

안전 경고 기호

안전하게 사용하기 위해서 필요한 경고사항을 
본서에 기재했으니, 반드시 읽어 주십시오. 문
장 중의 

!

마크는 특히 주의하여 주십시오. 산

업용 기계이므로 사용자 또는 이 장비를 사용
하는 다른 사람에게 위험할 수 있는 항목이나 
조작에는 “안전 경고 기호” 를 사용하여 사용자
의 주의를 환기시킵니다. 안전 경고 기호로 표
시한 지침을 잘 읽고 반드시 준수해 주십시오.

삼천리기계의 제품을 사용해 주셔서 진심으로 
감사 드립니다. 본 취급설명서에 따라 제품의 
사용방법을 바르게 이해하시고, 귀사의 생산에 
기여할 수 있도록 활용하여 주십시오.
또한, 알아두면 편리한 제품의 성능 등에 관하
여 유의사항으로 설명해 두었습니다. 본 취급
설명서는 분실되지 않도록 항상 제품 가까이에 
보관하여 주십시오.

적절한 안전 절차와 지침을 준수하지 않으면 사
망에 이르거나 중상을 입게 되는 매우 위험한 
상황을 나타냅니다.

적절한 안전 절차와 지침을 준수하지 않으면 사
망에 이르거나 중상을 입을 수 있는 잠재적으로 
위험한 상황을 나타냅니다.

적절한 안전 절차와 지침을 준수하지 않으면 가
벼운 상처나 부상을 입을 가능성이 있는 잠재적
으로 위험한 상황을 나타냅니다.

제품의 성능 및 오류나 실수를  막기 위한 지
침입니다.

Thank you so much for choosing 

Samchully. Please read this manual 

carefully and fully understand the 

procedures for installation, operation, 

inspection and maintenance before 

operating the product. Keep this 

manual handy as it contains detailed 

information on product functionality.

非常感谢您使用三千里机械的产品。

请仔细阅读本操作说明书并正确掌握

产品使用方法,以便有效使用于贵公

司的产品生产中。

此外,整理了产品性能相关注意事

项,便于使用。请将本操作说明书妥

善保管于产品附近,以免丢失。

Warning symbol

To ensure safe operation, please 

read this instruction manual and 

pay particular attention to the 

!

symbol which emphasizes important 

information.

安全警告标识

为确保产品的安全使用,在本说明书

中记载了必要的安全警告事项。请务

必仔细阅读。请特别注意文章中的  

!

标志。该机械属于工业用设备,为确

保用户或该设备使用者的安全,对于

可能造成危险的项目或操作使用了“安

全警告标识”,以提醒用户注意。请务

必仔细阅读并遵守安全警告标识标记

指南。

Warning term

警告用语

Indicates an imminently hazardous 

situation which, if not avoided, will 

result in death or serious injury. 

These warning messages include 

the preventive actions that are 

indispensable to avoiding danger.

可能引起重大事故和死亡的危险。

Indicates a potentially hazardous 

situation which, if not avoided, will 

result in death or serious injury. 

These warning messages include 

the preventive actions that are 

indispensable to avoiding danger.

Indicates a potentially hazardous 

 

situation which, if not avoided, could 

result in minor injury or machine 

damage.

Instructions for optimal performance 

and avoiding errors or mistakes.

容易疏失的事项以及应该熟悉的产品

性能。

머리말

 / Precautions

具有跟重大的事故和死亡差不多的危

险。

可能引起轻微的负伤或产品受损。

DANGER

DANGER

위 험

DANGER

危 险

WARNING

WARNING

경 고

WARNING

警 告

CAUTION

CAUTION

주 의

CAUTION

注 意

IMPORTANT

IMPORTANT

유의사항

IMPORTANT

危   险

Содержание PBL

Страница 1: ...Special Chuck PBL Instruction Manual...

Страница 2: ...se read and understand DANGER WARNING items in this maunal before operating the chuck Please keep this manual by your side for answers to any questions you may have and to check IMPORTANT Model Number...

Страница 3: ...ndicates an imminently hazardous situation which if not avoided will result in death or serious injury These warning messages include the preventive actions that are indispensable to avoiding danger I...

Страница 4: ...4 Special Chuck Special Chuck 01 02 04 03 06 05 07 7 12 13 3 1 13 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 23...

Страница 5: ...3 1 Drawbar setting 13 3 2 Installation of blank chuck 14 3 3 Stroke check after installation 15 3 4 Run out check 16 3 5 Bolt Tightening Steps 17 3 6 Examination 18 3 7 Balance 18 3 8 Jaw Locator Ass...

Страница 6: ...6 Special Chuck Special Chuck 7 12 13 3 1 13 3 2 14 3 3 15 3 4 16 3 5 17 3 6 18 3 7 18 3 8 19 20 4 1 20 4 2 20 21 22 23 01 02 04 03 06 05 07...

Страница 7: ...spindle rotation Never start the machine with door open Danger by catching operator in a machine After spindle should be stopped please open the door and change it Danger by discharge of chuck or work...

Страница 8: ...he cylinder In cases of power failure Samchully Cylinders are fitted with check valves and pressure release valves When power is restored the solenoid valve resumes its normal function Do not forget t...

Страница 9: ...er by discharge of chuck or workpiece in case of damaging of chuck Secure clamp bolts with specified torque Page17 Page17 Page17 Danger by discharge of chuck or workpiece Chuck mounting bolt Jaw mount...

Страница 10: ...ce in case of damaging of chuck Gloves and ties should not be worn when operating a machine Do not attempt to modity chuck Danger by catching in a machine NO WARNING Never hammer chuck jaws or gripped...

Страница 11: ...l Instruction Manual NO When gripping workpiece make sure your hand is out of gripping area When lifting chuck use eyebolt or wire rope Danger by dropping Danger or finger broken or cut Eyebolt Wire r...

Страница 12: ...12 Power Chuck Power Chuck Summary 02 PBL 3J CENT PBL 3J COMP Universal Ball Lock Chuck PBL 2J CENT PBL 2J COMP Universal Ball Lock Chuck General drawing General drawing Fig 1...

Страница 13: ...5 3 1 1 DrawBar Drawbolt G 2 j b 3 Taper Run Out 3 1 Drawbar setting 1 Chackthedimension G toseeifthe screwsizeofthedrawbarandthescrew sizeofthedrawboltarethesame 2 Chackthedimension j b afteradvanc i...

Страница 14: ...ard Mounting Bolt Draw Bolt M C S p i n d l e D r a w B a r 3 2 3 2 3 2 Installation of blank chuck CAUTION CAUTION CAUTION Fig 3 Becarefulwhenoperatinghydraulic or pneumatic circuits during chuck ins...

Страница 15: ...fter installation of the a blank chuck Check the body and plunger stroke Blank S Chuck size PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 S Max 14 5 19 4 22 1 22 1 24 8 28 28 28 S Min 3 2 5...

Страница 16: ...e Fig 5 3 4 Body 3 4Run outcheck Use the dial gauge to check the outer diameter and cross section of the back plate and chuck body 3 4 Chuck Body Chuck size PBL 06 08 10 12 PBL 15 18 PBL 21 24 T I R 0...

Страница 17: ...are too large may cause work to deviate or damage to the chuck and cause fatal injury to the operator Bolt size Tightening Torque Bolt size Tightening Torque M4 3 9N m 0 4kgf m M12 106 9N m 10 9kgf m...

Страница 18: ...hen installing using eye bolts removetheeyeboltsafterinstal lation is complete If the chuck is rotated while the eyebolt is assembled it may cause injury to the body or clothes 3 7Balance If the chuck...

Страница 19: ...285 41 285 57 16 88 9 88 9 88 9 B 41 5 44 57 57 76 105 105 105 C M6 M6 M8 M8 M8 M10 M10 M10 Chuck size PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 A 38 1 44 45 57 15 57 15 66 68 66 68 66...

Страница 20: ...ndScalethatinterfereininner chuck to disturb regular function of thechuck After machining clean the chuck bodyandslidewaywithairgun Userustpreventioncoolantoilsothat rustdoesnotreducegrippingforce Dis...

Страница 21: ...the drawbar and retighten Workpiece slippage Clamping force is insufficient Confirm whether the hydraulic pressure is sufficient Topjawdia doesnotmatchworkpiecedia Top Check the status of top jaw and...

Страница 22: ...500 1000 1000 kg Weight 18 0 27 0 45 0 67 5 84 5 120 0 180 0 290 kgf m2 GD2 0 15 0 48 1 23 2 42 8 49 15 17 25 00 25 PBL 06 PBL 08 PBL 10 PBL 12 PBL 15 PBL 18 PBL 21 PBL 24 A 162 200 254 300 381 457 53...

Страница 23: ...g race 3 2 6 Spindle ball 3 2 7 Press cap 3 2 8 Angle pin 6 4 9 Key 3 2 10 T T Nut T 3 2 11 Cover 1 1 12 Draw bolt 1 1 No Parts name Q ty 3Jaw 2Jaw Spring 3 2 Dust seal 3 2 Press spring 3 2 Wrench bol...

Страница 24: ...2 7 Press cap 3 2 8 Angle pin 6 4 9 Key 3 2 10 T T Nut T 3 2 11 Cover 1 1 12 Shaft 1 1 13 Spacer 1 1 14 Centering pin 3 2 15 Draw bolt 1 1 No Parts name Q ty 3Jaw 2Jaw Spring 3 2 Dust seal 3 2 Press...

Страница 25: ...25 Instruction Manual Instruction Manual 5 1 2 99 A S TEL 032 822 4811 FAX 032 822 4377 1544 3122 PBL 12...

Страница 26: ...ochange withoutnotice If quality problem occurs naturally under warranty We will provide free service as stated term of warranty 1 Out of warranty period 2 Under warranty period Malfunctions caused by...

Страница 27: ...27 Instruction Manual Instruction Manual 5 1 2 DDL DDO DDT 12 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607...

Страница 28: ...28 Special Chuck Special Chuck...

Страница 29: ......

Страница 30: ...anual PBL Samchully Machinery 21697 99 TEL 82 32 822 4811 FAX 82 32 822 4377 21697 99 Namdong daero Namdong gu Incheon Korea TEL 82 32 899 8965 FAX 82 32 721 7607 Samchully Workholding 20472 Crescent...

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