Salutron HardyTest HARTIP 1800 Скачать руководство пользователя страница 9

 

 

with impact device D/DL the depth of the hardened layer should be no less than 0.8 mm.   

5.4.

 

Surface of the test sample should not be magnetic.   

5.5.

 

For test sample of curving surface with radius of curvature R less than 30mm, a 

small support ring should be used. 

5.6.

 

Supporting the Samples during Testing 

Type of impact device 

Classification of samples 

heavy 

medium-weight 

light-weight 

D/DL

 

more than 5 kg

 

2 - 5 kg

 

0.05 - 2    kg

 

When measuring hardness with this tester, the following has to be noticed: Despite the 

low  mass  of  the  impact  body  and  low  impact  energy,  a  relatively  large  impact  force  of 

short duration is generated when the impact body hits the measuring surface. The max. 
impact force of impact device D/DL is 900N. 

For heavy samples of compact shape, no particular precautions are necessary. 

Smaller  and  lighter  samples  or  work  pieces  yield  or  flex  under  this  force,  producing 

L-values which are too small and of excessively large variation. Even with big or heavy 
work pieces it is possible for thin-wall regions or thinner protruding parts to yield upon 

impact. Depending on the frequency of the resilient yielding action, the measured L-value 

may be too small or too large. In many situations, potential problems can be checked in 

the following manner: 
a) Medium-weight samples and also heavier samples with protruding parts or thin walls 

should be placed on a solid support in such a manner that they do not move or flex during 

the test impact. 

b) Light-weight samples should be rigidly “coupled” with a non-yielding support such as a 
heavy base plate. Clamping in a vice is of no value, since the samples become exposed to 

stress and because complete rigidity is never attained. As a rule, the measured L-values 

would be too small and show excessive variations. 

5.7.

 

Samples with Curved Surfaces 

Impact testers only work properly, if the impact body has a certain position in the guide 
tube at the moment of impacting the test surface. In the normal position, automatically 

present  when  testing  flat  and  convex-cylindrical  samples  (such  as  round  samples),  the 

spherical test tip is located exactly at the end of the guide tube. 

However, when testing spherically or cylindrically shaped concave surfaces, the impact 
body  remains  further  within  the  guide  tube  or  protrudes  further  therefore.  Thus,  with 

such  types  of  curved  surfaces,  it  is  to  be  observed  that  radii  of  curvature  do  not  drop 

below the values indicated in the following Fig. 

Curved surfaces should always be tested with the small support ring. 

 

Impact device types D                      R

min

=30mm 

For impact devices D, special support rings are available to accommodate smaller radii on 

convex or concave surface. 

Содержание HardyTest HARTIP 1800

Страница 1: ...HARDNESS TESTER HardyTest HARTIP 1800 OPERATION MANUAL...

Страница 2: ......

Страница 3: ...SAMPLE OF CURVING SURFACE 7 5 6 SUPPORTING THE SAMPLES DURING TESTING 7 5 7 SAMPLES WITH CURVED SURFACES 7 6 OPERATION 8 6 1 BUTTON DESCRIPTION 8 6 2 DIAGRAM OF OPERATION 9 6 3 POWER ON THE INSTRUMEN...

Страница 4: ...ional to the velocities of the magnet Leeb hardness is expressed by the following formula 1000 Vi Vr HL Where HL is Leeb Hardness Vr is the rebound velocity of the impact body Vi is the impact velocit...

Страница 5: ...l probes With this optional accessory you can take measurement at very narrow surface such as slot bottom gear tooth that probe D cannot match The 3 7V Li ion rechargeable battery inside the tester ca...

Страница 6: ...Recalibration allowed by user 2 4 Applications Hardness tests on installed machines or steel structures e g on heavy and large work piece or on permanently installed system parts Rapid testing of mult...

Страница 7: ...MATERIALS H R C H R B H B H V H S HRA b N mm2 STEEL CAST STEEL 20 0 67 9 59 6 99 5 80 647 80 940 32 5 99 5 30 88 375 1710 ALLOY TOOL STEEL 20 5 67 1 80 898 1170 2639 STAINLESS STEEL 19 6 62 4 46 5 101...

Страница 8: ...direction of impact should be perpendicular to the coupling surface For the coupling operation the following prerequisites must be fulfilled The contact surface of the sample and the surface of the b...

Страница 9: ...be checked in the following manner a Medium weight samples and also heavier samples with protruding parts or thin walls should be placed on a solid support in such a manner that they do not move or fl...

Страница 10: ...start to print a new page while Bluetooth printing is on Delete current reading after set up statistics Upward button Move cursor upward Change value or digit circulative from 0 to 9 Shift normal or u...

Страница 11: ...9 6 2 Diagram of Operation Figure 6 2 Diagram of Operation...

Страница 12: ...s required press the confirmation button on the keyboard to enter main menu Figure 6 4 Main Menu After entering main menu press or button to move among the different options press button to enter conf...

Страница 13: ...t up Impact device to DL while you are using probe DL Figure 6 6 Impact Device Selection After selecting impact device Successfully will be displayed on the screen then return to the Parameters menu F...

Страница 14: ...Different hardness scales will show on the screen depending on different materials The default hardness scale is Leeb hardness value HLD Figure 6 10 Hardness Scale 6 4 5 Impact Direction Choose Impact...

Страница 15: ...tatistics menu and press button to enter sub menu Then press or button to choose different mean times then press button to confirm the selection and return to statistics Menu The default mean time is...

Страница 16: ...s button to confirm the selection and return to statistics menu The default value of upper limit alarm is 999 HLD When the users set the value of upper limit alarm the ranges of hardness values corres...

Страница 17: ...t as any block of existing blocks Press button to move the cursor and choose the value of modified group No cycling from hundreds tens units to return in turn When the cursor is moved to the option of...

Страница 18: ...window All blocks stored in the instrument are showed on the interface At most 9 block numbers are showed on each screen Change Page is showed on upper left corner Displayed content can be changed by...

Страница 19: ...irm Figure 6 24 Communicating by USB RS232 Figure 6 25 Communicating by Bluetooth Via USB RS232 or Bluetooth interface testing values can be downloaded to PC or printed by micro printer with our speci...

Страница 20: ...nsferring on line Start software on PC and operate the relative tool to download the data from memory Note Please make sure the connection between PC and tester is successful See 11 3 6 7 4 Print bloc...

Страница 21: ...s hardness scale Under Bluetooth communication mode pressing button In order to meet the measurement of requiring different direction it is also designed to change display direction which function can...

Страница 22: ...apacity and storage capacity are showed on the screen After viewing them press button to return to the function menu Figure 6 32 System info 6 8 8 User info Choose User info from the function menu and...

Страница 23: ...vice D and DL should be operated separately Before calibration you should choose impact device from parameters menu first and then perform calibration for this impact device 6 8 10 Brightness Adjustme...

Страница 24: ...e measurement at very narrow surface such as slot bottom gear tooth that probe D cannot match Please refer to the following steps to change impact body Unscrew the support ring from the tester and let...

Страница 25: ...oper way of holding is important for obtaining better readings Attention the tester must be placed against object surface firmly and perpendicularly A slight gap between support ring of tester and sur...

Страница 26: ...some time Please make sure to obtain additional or replacing battery from SALUTRON Otherwise it may cause the instrument to get un accuracy value In order to avoid damage of battery due to over discha...

Страница 27: ...mode 9 3 System reset The instrument doesn t response possibly due to instable power voltage or others the instrument can be reset when it does not response Take the impact body out of the instrument...

Страница 28: ...ndrical HZ 11 13 20 18 5mm R 11mm 13mm R 11mm not possible R 30mm D6a HZ 12 5 17 20 20 5mm R 12 5mm 17mm HZ 16 5 30 20 20 5mm R 16 5mm 30mm spherical K 10 15 20 7 7mm R 10mm 13mm R 10mm not possible R...

Страница 29: ...wer indicator green light keep bright when the battery power 50 30 three color power indicator the yellow light keep bright when the battery is less than 30 three color power indicator the red light k...

Страница 30: ...s the Drive Letter of the application CD x cp2102 Drivers CP210x USB Composite Device x cp2102 Drivers CP210x USB to UART Bridge Controller Install these two drivers 11 2 Installation of Software To r...

Страница 31: ...nstalled during installation install the file NET35_SP1_cn exe that is located in X dotnet_35 folder in the CD You can also download it from the Microsoft website 11 3 Operation of PC Software Double...

Страница 32: ...which is in the down left corner of the software window After checking an orange check displays that means the connection is created successfully Before Checking Device After Checking Device connecte...

Страница 33: ...saved 11 3 4 Test data Click Test data tab in the working area or click button from the tool bar to load the Test data working area After connection is established you can return to the testing mode...

Страница 34: ...isplay choose the file and click Open the saved data will be displayed in the current data area File Print to print current data Select Print from the File menu or click button the data in current win...

Страница 35: ...click Read button to read the current parameters from the tester select new parameters in Preinstall area and click Modify button to change the current parameters Note Operations in Parameter tab must...

Страница 36: ...l value of standard block in the standard value box and press Change standard value The default value is 500 The modified data is saved in the application 2 Calibration To take measurement on the stan...

Страница 37: ...ew form Click button to open saved stored data Click button to read stored data Click button to save current data into Microsoft Excel document Click button to print current data to the default printe...

Страница 38: ...36 11 4 Quit the program After finish all the job you can click from the tool bar to quit the program...

Страница 39: ......

Страница 40: ...tf S ri a e l d u C T r r e o m n er M A e ll s e s e t 3 e 0 c h 7 n ik D 5 G 0 m 22 b 6 H Dr Got Frechen Tel 49 0 2234 9999960 Fax 49 0 2234 9999962 Email info salutron de www salutron de...

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