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PDS23 Plus Series

 

 
 

- 9 -

 

Chapter 2    General Information 

PDS23Plus solar pump controller is a variable speed  motor drive designed to run 

any  IEC  three-phase  asynchronous  motor.  PDS23Plus  solar  pumping  system 

provides water to remote locations by converting high voltage, direct current from a 

solar array into alternating current to run a standard three-phase asynchronous motor. 

When  solar  power  is  not  available,  the  controller  can  be  switched  to  an  alternate 

three-phase AC input such as a generator, if available. The controller provides fault 

detection, motor soft start, and speed control. The controller is designed to provide 

these features with the plug and play ease of installation.   

The  PDS23Plus  solar  pump  controller  is  designed  with  the  high  standard  of 

reliability expected of products. The controller attempts to drive the pump and motor 

to  deliver  water  even  under  adverse  conditions,  reducing  output  as  necessary  to 

protect  the  system  components  from  damage,  and  only  shutting down  in  extreme 

cases.  Full  operation  is  restored  automatically  whenever  abnormal  conditions 

subside. 

 

2.1 Inspection 

Before you begin, receive and inspect the controller unit. Verify that the part number 

is correct and that no damage has occurred during transit.   

NOTE: 

PDS23Plus solar pump controller is one component of the PDS23Plus solar 

pumping system which has other two components, solar array and AC pump with 

motor. 

 

2.2 Descriptions and Features 

The PDS23Plus solar pump controller is based on a standard PDS23Plus platform 

controlling a standard three-phase asynchronous motor driving a pump powered by 

a solar array or an optional AC generator backup. 

Содержание PDS23 Plus

Страница 1: ...PDS23 Plus Solar Pump ControllerUser Manual Version code PDS23 Plus EN 60200183 1707...

Страница 2: ...ler This manual provides you with relevant operation instructions and detailed description of parameters Please read this manual carefully before installation running maintenance or inspection Please...

Страница 3: ...roller Model Description 11 2 5 Outline Installation Dimensions 13 Chapter 3 Mechanical and Electrical Installation 14 3 1 Mechanical Installation 14 3 2 Electrical Installation 15 Chapter 4 Start up...

Страница 4: ...PDS23 Plus Series 3 5 2 Common Faults and Remedies 31 Chapter 6 Regular maintenance 33 6 1 Controller and Pump 33 6 2 Solar panels 33 6 3 Cable 33 Chapter 7 Backup AC power 34...

Страница 5: ...ler is mountedin a protectivecabinet the cabinet need to setventstoensureambient temperature is below40 otherwise itmay be damaged because of high temperature When install the controller you should av...

Страница 6: ...is installed in the well when the water level is below the level of water shortage the water pump will stop If there is no water level probe it will need to be short If a water level probe is not use...

Страница 7: ...re those natural or special such as river lake well or waterway etc A float switch can be installed in the water tower to control the pump operation And install a low level probe in well to detect the...

Страница 8: ...30m 100 ft of vertical pipe after the pump 1 1 Features System Diagnostics PDS23Plus solar pump controller continuously monitors system performance and detects a variety of abnormal conditions In man...

Страница 9: ...ly Level switchforthe controlleris optional not mandatory Switching to Backup AC Power The input power of the PDS23 Plus solar pump controller can be switched to standby AC power through a power switc...

Страница 10: ...s designed with the high standard of reliability expected of products The controller attempts to drive the pump and motor to deliver water even under adverse conditions reducing output as necessary to...

Страница 11: ...easy to use interface is provided to enhance configurability and enable remote system monitoring A LED display provides a detailed indication of system status A small keypad offers flexibility for sel...

Страница 12: ...cted to terminal R S and T 2 4 2General parameters of PDS23 Solar Pump Controller General Parameters Protection Surge Protection Integrated Overvoltage Protection Integrated Undervoltage Protection In...

Страница 13: ...kW 2 7 3 5 4 8 6 4 6 6 8 8 9 12 13 2 17 6 Alternate AC Generator Input Voltage 380 400 415 440VAC 15 Three Phase Power and VA Capability kVA 4 0 5 9 8 9 11 0 17 Output Data Output Power Rated kW 2 2...

Страница 14: ...dimensions diagram Unit mm 155 6 179 240 191 3 168 150 50 50 144 3 22 Figure 2 PDS23 Plus 2 2K PDS23 Plus 4K Outline installation dimensions diagram Figure 3PDS23 Plus 5 5K PDS23 Plus 7 5K PDS23 Plus...

Страница 15: ...can prevent the equipment from overheating and performance degradation In extremely high temperature high temperature may cause the controller stop to protect itself 3 1 2 Location Selection The PDS2...

Страница 16: ...system a two pole DC disconnect switch must be installed between the solar array and the PDS23Plus solar pump controller Connect the cables which comes from the two pole DC disconnect Switch downstre...

Страница 17: ...lightning protection device and DC switch The fuse and the DC switch can prevent the short circuit protection the lightning protection device can play the direct current side the lightning protection...

Страница 18: ...robe for the detection of the water level please keep the two terminals of the controller short The controller can also detect water through the built in software water detection function look upFD fu...

Страница 19: ...the float switch is not required to be grounded If the float switch is not used the M6 and COM are kept short Figure 8 Float ball wiring diagram 3 2 8Electrical conduit When the system installed in t...

Страница 20: ...he open circuit voltage is 37V Description of the number of input components in series The PDS23Plus series controller is connected in series with the serial number of the input components of the 18 2...

Страница 21: ...n Description PRGM Program Exit Key Enter or exit of menu parameter modification ENT Data Enter Key Progressively enter menu and confirm parameter Up Increase Key Progressively increase data or functi...

Страница 22: ...Function code second class Setting parameter of function code third class In order to set up the electric automatic start function FD 07 11 as an example the modified parameter flow chart is as follow...

Страница 23: ...test the insulation of motor cable etc Use a multimeter to test the PV output voltage at the DC switch Power on the controller by switch the DC switch If necessary modify and set the parameters of mot...

Страница 24: ...every120s and during the trial run the running indicator is always on When a shadow suddenly passes through the battery array the controller will lose track of the input voltage and the pump will stop...

Страница 25: ...ing 1 Restore to factory setting 2 Fault record clearing 0 F2 Group Motor Parameters F2 01 Motor rated power 0 4 400 0 kW Different according to inverter model F2 02 Motor rated frequency 10 00 F0 10...

Страница 26: ...tant speed E004 5 Over voltage when accelerate E005 6 Over voltage when decelerate E006 7 Over voltage at constant speed E007 8 Hardware overvoltage E008 9 Under voltage E009 10 Inverter overload E010...

Страница 27: ...0 FD 13 Interval of water shortage detection 1 9000 min 20 Parameter interpretation F0 14 Low limit of running frequency this parameter defaults to 20Hz when the light becomes weak and the controller...

Страница 28: ...nction of water shortage Software shortage detection principle If the water shortage happens the controller will still run FD 10 time after that it will appear the water shortage fault E026 The fault...

Страница 29: ...controller has stopped to indicate a fault code on the display the associated time out delay will vary depending on the nature of the fault The number following the E symbol corresponds to the error...

Страница 30: ...ous trip off occurs Avoid prompt restart when trip off E006 Over voltage during deceleration Too fast deceleration Add proper braking units Abnormal input voltage Check input power supply or wiring E0...

Страница 31: ...ped or damaged Obstruction of ventilation channel Replace cooling fan and clear the ventilation channel Too high ambient temperature Decrease the ambient temperature if possible Loose cables or termin...

Страница 32: ...etting of FD 12 Water shortage detection current ratio is too high while FD 10 Water shortage detection time is non zero and the current sensing is enabled Reduce setting value of FD 12 5 2 Common Fau...

Страница 33: ...rotection Need to pull out the pump and check Because of the increase in operating current of the pump which is caused by the pump wire is too long the controller will be protected and the controller...

Страница 34: ...is a mechanical device may be used for a period of time due to the sand in the water and other impurities cause a certain wear the performance of the pump needs to be regularly detected If the flow of...

Страница 35: ...orm Warning at any time only one power supply can be entered otherwise it may cause the controller to damage Take three phase 380VAC backup AC power supply for example the wiring is shown in the follo...

Страница 36: ...e ofPurchase Distributor Contact details System Controller Serial Number Motor Serial Numberor Power Pump Type Submersible Surface Solar Power Solar Module Manufacturers Type PeakVoltage V mp Open Cir...

Страница 37: ...ft Static Water Level m ft Dynamic Water Level m ft Vertical Pipe in Well pump Suction Pipe Diameter mm inch Diameter mm inch Type Type Length m ft Length m ft Additional Pipe to water tower Vertical...

Страница 38: ...PD20Series 37 V1 1 Inverter...

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