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A2CH3 F16 – OPERATING INSTRUCTIONS 

 

 

INDEX DATE  N° 

00 06/02/09 

DC69020 

 

6/16

 
Before dismantling the pump check the following: 

  The air/nitrogen supply is “OFF”, 

  There is no residual pressure in the air circuit, 

  There is no residual pressure in the fluid circuit, 

 

You follow your local Health and Safety Regulations with regard to particular chemicals. 

 

V.2 – Comments 

 
If the pump is used to pump hot chemicals in excess of 140°F or 60

°

C the air pressure of the pump 

needs to be adjusted (see curve in appendix documents). 
 

The above is based on our experience. SGPPL FRANCE cannot be held responsible for 
premature failures if the pump is misused or damaged due to an incorrect application. 

 
 

VI – Dismantling and Repair 

 

VI.1 – How to dismantle 

 
A tools kit for the whole maintenance P/N 

KA2T3 

is available, as well as a preventive maintenance 

box P/N 

PM A2CH3

. For more details on these kits, please report to appendix documents. 

 

VI.2 – Maintenance and repair procedures 

 
These procedures are to be found in the manual " A2CH3 F16 - MAINTENANCE AND REPAIR 
PROCEDURES". Please request another copy if it has not been supplied with the pump.  
 
 

VII – Troubleshooting 

 
 

The pump does not run, or runs erratically 

 

Possible cause 

How to check  

Solution 

Low level of liquid in the tank

 

Visually inspect the tank for proper 
liquid level

 

Add fluid to bring level up to 
required level

 

Plugged liquid filter

 

Bypass filter, and see if normal 
pump operation resumes

 

Replace filter with a new one

 

Dried out liquid filter

 

Bypass filter, and see if normal 
pump operation resumes

 

Replace filter with a new one

 

Kink in inlet or outlet liquid lines

 

Visually inspect lines for kinks

 

Replace kinked line(s) if the kink 
was in the inlet lines, and check 
that no damage has been done to 
the bellow

 

Defective liquid valve upstream of 
the pump     

Check upstream valve and/or put 
a direct line from the pump to the 
tank, and see if normal operation 
resumes

 

Replace the defective liquid valve, 
and check that no damage has 
been done to the bellow

 

Содержание AstiPure II series

Страница 1: ...boulevard des Bouvets E A D A C des Berthilliers F 92741 NANTERRE CEDEX F 71850 CHARNAY LES MACON Tel 33 0 1 55 68 59 59 Tel 33 0 3 85 20 27 00 Fax 33 0 1 55 68 59 68 Fax 33 0 3 85 29 18 48 SAINT GOB...

Страница 2: ...on 3 III 1 Testing III 2 Set up III 3 Connections III 3 1 Air nitrogen connections III 3 2 Fluid connections III 4 Initial tests and Adjustments IV Applications 5 IV 1 Chemical compatibility IV 2 Temp...

Страница 3: ...16 gpm or 60 lpm 3600l h Discharge pressure 65 PSI max or 4 5 bar please contact us for higher values Suction head 14 feet water column or 4 meters Max air consumption 225 Nl min Connections 3 4 X1 or...

Страница 4: ...with ISO 8573 1 On no account should the air nitrogen supply be lubricated oil or water droplets will cause the shuttle valve to malfunction Minimum and maximum supply pressure must be between 29 and...

Страница 5: ...10x13 mm Max length 10 feet or 3 meters 9 Temperatures 9 1 Environment 50 to 140 F or 10 to 60 C 9 2 Maximum fluid temperature 185 F or 85 C Please contact us for higher temperature 10 No muffler III...

Страница 6: ...MUST not Connect the pump inlet or outlet with air nitrogen or liquid under pressure Use lubricated and or wet air nitrogen Have an air line length between the pump and air pressure regulator higher t...

Страница 7: ...pendix documents VI 2 Maintenance and repair procedures These procedures are to be found in the manual A2CH3 F16 MAINTENANCE AND REPAIR PROCEDURES Please request another copy if it has not been suppli...

Страница 8: ...ize Try to activate the pin on the top on the shuttle valve and see if normal operation resumes If this happens too often change the shuttle valve the pump probably needs a PM kit maintenance Replace...

Страница 9: ...e data in the pump manual Install proper tubing size Try to activate the small piston on the top on the pump and see if normal operation resumes If this happens to often change the shuttle valve the p...

Страница 10: ...d is not damaged Retighten the manifold nuts Connection nut improperly not enough tightened Check if the connection nuts are properly tightened Verify that the thread is not damaged Retighten the conn...

Страница 11: ...Replace the pump with a new pump same model and see if normal operation resumes Return the pump to SGPPL FRANCE site of Charnay Damaged bellows Check to see if mist or dripping is coming from the muf...

Страница 12: ...3 3 5 4 4 5 5 0 500 1000 1500 2000 2500 3000 3500 4000 Flow Rate l h Back pressure Bar Inlet air pressure 2 bar Inlet air pressure 2 5 bar Inlet air pressure 3bar Inlet air pressure 3 5 bar Inlet air...

Страница 13: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE PUMP INDEX DATE N 00 06 02 09 DC69020 12 16...

Страница 14: ...A2CH3 F16 APPENDIX SECTION VIEW OF THE SHUTTLE VALVE INDEX DATE N 00 06 02 09 DC69020 13 16...

Страница 15: ...M5 9402 M5 PEEK NUT SUPPORT 2 M6 2793F SHAFT COMPOSITE ORING 4 M7 9474 PTFE GUIDING RING 2 M8 9381 CENTRAL SHAFT 1 M9 9434 BELLOW INSERT 2 M10 2782 C PEEK TIE ROD 8 M11 2783 C PEEK NUT 16 M4 included...

Страница 16: ...A2CH3 F16 APPENDIX PUMP SIZES INDEX DATE N 00 06 02 09 DC69020 15 16 PART NUMBER INDEX A2XX3 00...

Страница 17: ...LET AIR PRESSURE FLUID TEMPERATURE INDEX DATE N 00 06 02 09 DC69020 16 16 Max static inlet air pressure according to fluid temperature 0 1 2 3 4 5 6 0 20 40 60 80 100 120 Fluid Temperature C Static in...

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