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SR-5, 7400, and 7400XL, and is not available for the Model TR-2.

Installation

NOTE:

All hex nuts furnished with this accessory are

lock

nuts. During preassembly,

do not

completely tighten

these nuts.

1. Lay out the parts shown in Figure 44 on a horizontal surface (table or bench) for preassembly. Note that one

end of each fence extrusion is cut at a 45

angle. The units should be preassembled so that these beveled

ends will fit against the center of the tool frame at final assembly.

Figure 44: Preassembly of Midway Fence

2. Set the complete right-hand fence assembly onto the tool frame as shown in Figure 45.

LEFT SIDE

RIGHT SIDE

Figure 45: Mounting the Midway Fence

3. Tip the top of the rear support brackets (#9 in Figure 44) under the

upper

horizontal frame member (#8),

raise the fence, and push the lower ends of the rear support brackets down behind the

lower

horizontal

frame member. The nuts may have to be loosened slightly to perform this step.

4. Tap the entire fence system toward the center of the tool frame, and align (as closely as possible) the 45

angle of the aluminum extrusion (#5) with the 45

angle of the vertical tube at the center of the frame. To

assure a neat appearance, be sure the rear support brackets (#9) are flush top and bottom with the machine
frame tubes, and that they are at a 90

angle to the horizontal machine frame tubes.

5. Double-check the position of the complete fence assembly. Using the holes in the rear support brackets as a

template, drill six 7/16” mounting holes in the machine horizontal frame tubes, and secure with six self-

Содержание 3400

Страница 1: ...Panel Saw and Router Owner s Manual 13460 Highway 65 Anoka MN 55304 USA 763 755 1600 763 755 6080 w w w p a n e l s a w c o m ssc mail safetyspeedcut com ...

Страница 2: ...cement is limited to providing satisfactory replacement parts from the factory SSC assumes no responsibility for making repairs on site Any parts returned to the factory must be returned freight prepaid All saw and router motors are warranted directly by the manufacturer See local repair and maintenance centers for warranty claims for motors Safety Speed Cut assumes no responsibility for any damag...

Страница 3: ... 26 Switching Between a Saw and Router Model SR 5 27 Removing the Motor 27 Maintenance 29 General Maintenance 29 Cleaning 29 Maintaining the Motor 29 Lubricating the Guides 29 Service 30 Repairs 30 Replacement Parts 30 Alignment 30 Accessories 33 Frame Wheels 33 Frame Stand 33 Frame Extensions 34 Dust Collection Kits 34 Stop Bar 35 Quick Stop 36 Midway Fence 38 Hold Down Bar 39 Air Clamping Packag...

Страница 4: ... be used when specified or necessary Keep a fire extinguisher nearby 7 KEEP BYSTANDERS AWAY Keep children and bystanders at a safe distance from the work area to avoid distracting the operator and contacting the tool or extension cord 8 MAKE THE WORKSHOP CHILD PROOF with padlocks master switches etc 9 NEVER LEAVE THE TOOL RUNNING UNATTENDED Turn the power off Do not leave the tool until it comes t...

Страница 5: ...ely to be pinched by the workpiece Any blade with a small set even though sharp may be likely to kick back A dull blade encourages you to force the saw causing reduced control and blade binding The excessive friction generated can cause the blade to warp or bind Use only blades that are recommended for use with your tool Do not use blades with mounting holes that are not the correct size or shape ...

Страница 6: ...iece of cut material while the blade is rotating This symbol is to remind you 33 DO NOT DEFEAT THE GUARDS OR OPERATE THE TOOL WITHOUT THE GUARDS IN PLACE Do not remove the saw motor from the carriage 34 NEVER STAND ON THE TOOL Serious injury could occur if the tool is tipped or if you unintentionally contact the cutting tool 35 DIRECTION OF FEED Always feed work into the blade or cutter against th...

Страница 7: ...erminal Your tool must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances The plug and outlet should look like those in Figure 1 Figure 2 illustrates a temporary adapter available for connecting grounded plugs Figure 1 to two prong outlets The green rigid ear or lug extending from the adapter must be connected to a permanent ground suc...

Страница 8: ...sion cord for more than one tool add their nameplate amperes and use the sum to determine the required minimum wire size Guidelines for Using Extension Cords If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Be sure your extension cord is properly wired and in good electrical condition Always replace a...

Страница 9: ... not locate the tool in a damp or wet location or a location where it may be exposed to rain If the tool will be operated in an enclosed area SSC recommends installing a Dust Collection System Avoid explosive atmospheres gaseous fumes dust or flammable materials Secure the area so that children and bystanders are kept a safe distance from the work area Provide barriers and shields as needed NOTE T...

Страница 10: ...securely while you loosen the red carriage lock Figure 13 through Figure 18 Raise the carriage until the hole in the top of the carriage aligns with the eye in the end of the counterbalance cable making sure the cable is behind the carriage Then lock the carriage rip lock 4 Hold the cable end behind the carriage Remove the carriage bolt and nut and use them to attach the end of the counterbalance ...

Страница 11: ...e by inserting the studs 6 on the saw motor through the holes in the turntable 5 See Figure 5 Install the washers and nuts 7 and hand tighten only 3 The bracket 8 that extends from the saw handle has a single hole Place the spacer 9 between the bracket on the base and the bracket on the saw handle Align that hole with the hole in the turntable as shown in Figure 5 and insert the bolt 10 Install th...

Страница 12: ...roper blade selection can result in reduced tool life inaccurate and poor quality cuts and safety risks Consult with your machinery dealer or with our customer service department 800 772 2327 to determine the best blade for your cutting needs 2 Tighten your rip lock on your carriage While holding the in the spindle lock 16 located on the bottom side of your motor remove the blade bolt 12 Figure 7 ...

Страница 13: ...om slipping Attach the guard to the carriage by reinstalling the torque knobs as shown 21 Return the carriage to the top of the guide tubes and tighten the carriage lock Figure 8 Installing the Blade Guard Models C 4 H 4 H 5 H 6 Torque Knobs Figure 9 Installing the Blade Guard Models 6400 6800 Installing a Bit Routers 1 Disconnect power to the unit 2 Lock the carriage lock 3 Loosen the wing nut on...

Страница 14: ...g in the cord keeper See Figure 11 Uncoil the cord from the motor and place the plug end through the ring as shown 3 Loosen the carriage lock and lower the carriage to the bottom of the guide tubes the farthest that the cord will have to be extended Lock the carriage lock in this lowered position 4 Pull the cord keeper down so it is roughly parallel to the floor as shown Pull the cord up to remove...

Страница 15: ...15 Installing Accessories Refer to the instructions packed with each accessory and repeated at the end of this manual ...

Страница 16: ...a r in g s B la d e L o c k H e ig h t I n d e x T a b B la d e G u a r d T u r n t a b le Figure 13 Carriage Models C 4 H 4 H 5 and H 6 Saws Carriage see close ups below Cord Keeper Rollers Frame Guides Vertical Scale Horizontal Scale Carriage Handle Indexing Pin Start Stop Switch Carriage Lock Knob Blade Guard Turntable Figure 14 Carriage Models 6400 and 6800 Saws ...

Страница 17: ...400XL Saws Motor Switch Carriage Lock Knob Carriage Lock Knob Carriage Handle Router Lifting Handle Depth Adjusting Ring Figure 16 Carriage Models 3400 and SR 5U Routers Carriage Handle Carriage Handle Carriage Lock Knob Carriage Lock Knob Depth Adjusting Ring Router Lifting Handle Figure 17 Carriage Model SR 5 Router 17 ...

Страница 18: ...Carriage Handle Motor Switch Hand Clamp Carriage Lock Knob Depth Adjusting Ring Figure 18 Model TR 2 Router Figure 18A Knife Carriage Signature Model 18 ...

Страница 19: ...e Height for Crosscutting Model Max Height C 4 50 in H 4 50 in H 5 64 in H 6 73 in 6400 64 in 6800 73 in 7400 64 in 7400XL 64 in SR 5 62 in 3400 62 in TR 2 36 in Workpiece Thickness Maximum thickness of a workpiece to be cut with SSC saws and routers is 2 on the Models 7400 and 7400XL 1 3 4 on other models SSC recommends using the optional Hold Down Bar for frequent cutting of materials thinner th...

Страница 20: ...60NRATB 860NRTCG 860TCG 880ATBL 880TCGL Alucabond X X Aluminum plate X Chipboard X X X X X X Double face panels X X X X Duraply X X Gatorfoam X Hardwood X X X X X Kortron X X X Laminated panels X X X X Masonite X X X X X MCP X X X Melamine X X X Particle board X X X X X Plexiglas up to 1 2 X Plywood X X X X X Polycarb Lexan X Polyester X X X Printed grain lamin X X Solid wood X X X X X Veneer X X ...

Страница 21: ...or installing a resharpened blade See Adjusting the Crosscut Rulers Figure 19 Installing a Saw Blade H Series Shown Removing and Installing the Blade Guard Saws NOTE The Model 7400 and 7400XL do not have a separate top blade guard The blade is removed from the back side of the saw with the two blade wrenches provided The blade guard is attached to the carriage with the red torque knobs 22 Figure 2...

Страница 22: ...the motor by pressing the same switch in Rotating the Turntable on the Carriage C 4 and H Series saws Models SR 5 and SR 5U routers Pull out both of the indexing pins and pivot the turntable until they snap into the appropriate holes Models 6400 and 6800 saws Pull out both indexing pins and pivot the turntable until they snap into the appropriate holes Models 7400 and 7400XL saws Unscrew the index...

Страница 23: ... Figure Figure 22 Adjusting the Crosscut Rulers 3 Use a square 17 that measures at least 14 on one side Line up one edge of the square with the tips of the saw blade and the other edge of the square with the crosscut horizontal ruler Slide the ruler 19 so that its measure matches the measure on the square A magnet holds the ruler in place but you may wrap clear tape around the ruler and frame for ...

Страница 24: ...orizontally or vertically must always be fed against the rotation of the saw blade Panel saws are intended for cutting large panels down to size As the overall panel size becomes smaller and smaller other types of sawing tools become more convenient and safer to use When routing whenever possible feed the material horizontally from right to left or vertically from top to bottom When routing if mos...

Страница 25: ...top of the guides restart the motor and begin the cut again 9 Support and remove the cut off piece as the saw completes its cut 10 Once the cut is complete turn off the motor and wait for the blade to come to a full stop Move the workpieces away from the blade Return the carriage to the top of the guides and lock the carriage rip lock 11 When making cuts that are less than 1 inch the chatter guard...

Страница 26: ...urely to the guides in this position 5 Start the motor see Starting and Stopping the Motor and allow it to reach full speed before beginning the cut 6 Position the material on the side of the machine indicated by the arrows on the carriage that show direction of cut Place the workpiece on top of the rollers Be careful not to drop the material onto the rollers 7 When the motor has reached full spee...

Страница 27: ...atform in the appropriate position for the cut to be made See Rotating the Turntable above 2 Adjust the material thickness control for the thickness of the material to be cut see Adjusting the Thickness Control above 3 Loosen the carriage locks on the guide tubes and move the carriage to the top of the guides 4 Place the workpiece on top of the rollers Be careful not to drop it onto the rollers 5 ...

Страница 28: ...assembly by removing the two thumbscrews at the top of the turntable 2 lnsert the router assembly into the carriage in the same manner and attach it with the two thumbscrews 3 Attach the adjustable clamp s on the frame as shown in Figure 29 insert the L screw down through the hole in the clamp mounting bracket and secure with the red knob 4 If routering on the rollers be sure to use your lower cla...

Страница 29: ...ort the motor by hand and remove the two mounting bolts To reattach the motor reverse the above procedure Upper Screw Lower Screw Figure 31 Removing the Motor Models 6400 6800 Models 7400 and 7400XL 1 Disconnect and lock off the power supply 2 Remove the belt guard 3 Slip the belt off the pulley 4 Support the motor by hand and remove the four mounting bolts To reattach the motor reverse the above ...

Страница 30: ...30 2 Loosen the wing nut on the router base 3 Support the motor by hand and rotate it counterclockwise until it comes free of the housing To reinstall the motor reverse the above procedure ...

Страница 31: ... the tool because certain cleaning agents and solvents are harmful to plastics and other insulated parts Some of these include gasoline turpentine lacquer thinner paint thinner chlorinated cleaning solvents ammonia and household detergents containing ammonia Never use flammable or combustible solvents around tools WARNING To reduce the risk of injury electric shock and damage to the tool never imm...

Страница 32: ...explained in detail below 1 Adjust the blade or bit so it is parallel with the guides 2 Adjust the blade or bit so it will be perpendicular to the workpiece 3 Adjust the guides so they are perpendicular to the rollers 4 Align the rollers Constructing an Alignment Tool For maximum accuracy construct a test square to check the full movement of the saw See Figure Construct the square using a 6 ft met...

Страница 33: ...ng the indexing pin assembly Figure 33 24 b If burn marks appear on the left side of the workpiece rotate the saw slightly clockwise until the entire face of the blade contacts the Adjustment Tool If burn marks appear on the right side of the workpiece rotate the saw slightly counterclockwise until the entire face of the blade contacts the Adjustment Tool Make only a slight adjustment at a time 4 ...

Страница 34: ... completing all alignment steps 2 Remove or retract the Frame Stand if used Lay the tool flat so the roller nuts are easily accessible With proper care you can place the tool on a table with the guides up 3 The two outermost rollers are fixed so adjust all other rollers to them Lay the 6 ft edge of the Alignment Tool see above across the rollers to verify alignment all rollers should contact the e...

Страница 35: ...olt one wheel to each end of the frame as shown in Figure 35 Figure 35 Installing the Wheels Accessory viewed from rear of frame Frame Stand The Frame Stand Accessory allows the tool to be free standing in the shop It includes two long angle steel supports that attach to the top of the frame one strap that attaches to the bottom of the frame and U bolts or other fasteners for mounting them Slightl...

Страница 36: ...00XL or TR 2 Installation Attach the extensions to the back of the frame as shown in Figure 38 It is not necessary to remove any parts from your existing machine to install the extensions This roller position is optional Figure 38 Installing the Frame Extensions viewed from rear of frame Dust Collection Kits Dust Collection Kits are recommended if the tool will be used in an enclosed area They inc...

Страница 37: ...ace 3 Mount the hose rollers to the top of the frame 4 Lay the 11 2 black flexible vacuum hose across the rollers with one end to the front of the frame and one end to the back of the frame 5 Connect the hose end that is toward the back of the frame to the vacuum see above specifications 6 Connect the hose end that is toward the front of the frame to the narrow end of the steel tube elbow 7 Connec...

Страница 38: ...rews to secure the angle support brackets to the frame tubes 6 Measure out from the blade or bit and adjust the stop bar ruler by sliding it left or right inside its aluminum extension Operation Set the individual flip stops to the positions desired for repetitive cuts loosen the collars with the provided Allen wrench slide the collars to the desired position and retighten them Multiple cuts can b...

Страница 39: ...ol as possible 4 Using the mounting bracket holes as a template drill four 7 32 holes in the tool frame 5 Attach the brackets to the frame using four 1 4 20 self tapping hex head screws 6 Measure from the blade or bit and adjust the Quick Stop measuring tape by sliding it in the angle extrusion Operation 1 Position the stop block at the desired cut length as shown by the Quick Stop measuring tape ...

Страница 40: ...of the rear support brackets 9 in Figure 44 under the upper horizontal frame member 8 raise the fence and push the lower ends of the rear support brackets down behind the lower horizontal frame member The nuts may have to be loosened slightly to perform this step 4 Tap the entire fence system toward the center of the tool frame and align as closely as possible the 45 angle of the aluminum extrusio...

Страница 41: ... off the other end 9 Measure the top and bottom of the piece When the measurements are the same or within the tolerance of the machine tighten all securing bolts 10 To align the left half of the fence place a 6 ft or 8 ft straightedge on the right hand fence Move it to the left until it extends the full length of the left wooden fence 48 Clamp the straightedge to the frame of the machine Carefully...

Страница 42: ...in Figure 47 Figure 47 Air Clamping Package for routers Carbide Knife Scoring System Models 7400 and 7400XL The Carbide Knife Scoring System provides two score marks on the surface of a coated particle board panel directly in line with the kerf width of the main saw blade The knives can be adjusted for width of score and depth of cut The accessory can only be installed on 7400 Series saws Installa...

Страница 43: ...14 220 lb 64 1 75 120 3 25 H 6 120 95 14 251 lb 73 1 75 120 3 25 6400 120 84 14 500 lb 64 1 75 120 3 0 6800 120 96 14 600 lb 73 1 75 120 3 0 7400 120 96 45 750 lb 64 2 25 220 1 ph 2 0 7400XL 156 96 45 850 lb 64 2 25 220 1 ph 2 0 SR 5 Saw 120 87 14 350 Ib 62 1 75 120 3 25 SR 5 Router 120 87 14 350 Ib 62 1 75 120 1 75 3400 120 87 14 500 Ib 62 1 75 120 3 25 TR 2 55 35 60 285 Ib 36 1 75 120 3 25 Also ...

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