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7

GENERAL MAINTENANCE

13

EQUIPMENT

- Always make sure the batteries are fully charged.

- Check the cables from time to time for damage.

- Check the contact surface on the ground magnet to ensure a good connection.

- Make sure that the brazing pin with the ferrule passes easily in the gun, centered.

BRAZING PINS AND FERRULES

- Keep them dry.

RAILBONDS AND CABLE LUGS

- Keep them free from oxidation.

- Keep them free from contamination like: Grease, oil.

 

- Make sure that they are not damaged.

SETTING RIGHT LIFT HEIGHT

The S15 brazing gun self adjust to the same lift height every time.

See separate instructions (page 16-17) if adjustment for the gun is necessary.

PIN HOLDERS

Squeeze the fingers on the pin holder together each time you feel that the brazing pin goes in 

too easy when mounting them into the pin holder. This is important since all the current goes 

thru the pin holder to the brazing pin. If the fingers are too loose the pin holder will be damaged 

and must be replaced.

REPLACE THE FUSES:

 

Push and unscrew anti-clockwise to remove fuse holder.

Replace fuse and mount fuse holder.

 

 

NOTE!

 

Control: 5A fuse

Grinder: 15A fuse

• 

Check that the pin holder is not burnt and holds the pin tightly. If not, remove the ring holder, 

clean all the parts and squeeze the fingers of the pin holder together.

• 

Check the cables on the gun from time to time for damage. Replace as required.

• 

Check that the lift level is correct with lift the level tool.

• 

Always store the tool in a clean dry space, safe from damage or pilferage.

• 

Always keep critical equipment markings, such as warning stickers and tags legible.

• 

Equipment repair should be performed by experienced personnel only.

• 

Do not use the equipment for applications for which it was not intended.

In addition to the Safetrack Precautions in this manual, 

observe the following for equipment protection and care.

NOTICE

Содержание ECONECT SAFE 94350

Страница 1: ...aavhammar AB M llebergav gen 339 24 245 93 Staffanstorp Sweden Phone 46 0 40 44 53 00 sales safetrack se www safetrack se USER MANUAL Safety Operation and Maintenance Safely connecting the world Elect...

Страница 2: ...s injury This signal word indicates a potentially hazardous situation which if not avoided may result in property damage This signal word indicates a situation which if not avoided will result in dama...

Страница 3: ...or use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace parts with replacement parts recommended by S...

Страница 4: ...EPAD 22 CE DECLARATION OF CONFORMITY 23 Read the instructions carefully before using the pinbrazing unit IMPORTANT WARRANTY Units 12 months batteries 6 months Valid only when using original parts batt...

Страница 5: ...SAFE 8025 Carbide burr SAFE 8014 ON OFF Pin setting Fuse for electronics Ground Grinding charge Gun control Gun power Battery indicator Error Indication Selected setting TECHNICAL SPECIFICATION Voltag...

Страница 6: ...or Use the carrying handle to transport the unit from location to location CLEANING Establish a routine to keep the unit as free from dirt as possible daily or at each shift change for example PinBraz...

Страница 7: ...e Failure to observe these conditions may result in greatly reduced capacity and service life Only charge the unit indoors at room temperature Failure to follow the instructions in the battery charger...

Страница 8: ...ure is under 0 C or over 45 C Please let the unit cool or heat to the right temperature charging will start automatically 5 x Blinking 2 sec pause Device temperature is too high Please turn off the ch...

Страница 9: ...area close to the brazing for placement of the grounding cable Cleaning is accomplished with a grinder to ensure clean bare metal 1 Grind the brazing and ground area until you have an even and clean...

Страница 10: ...10 20 30 40 50 60 70 20 15 10 5 0 5 10 15 Amount of brazings and heating time Temperature C STANDARD 8mm EXTRA SILVER 9 5mm SAFEBOND 1 HEATING TIME 10 If the temperature of the battery is below 12 C t...

Страница 11: ...ype by pressing the setting button The unit will remember what setting was used last 7 Hold the gun firmly with both hands as shown and pull the trigger just once The electronic will by itself finish...

Страница 12: ...ROR Led is lit after a braze The pin brazing was not complete Action The braze should be remade to achieve good results The Led turns off after 8 seconds ERROR Led glows Failure of a sensor in the uni...

Страница 13: ...since all the current goes thru the pin holder to the brazing pin If the fingers are too loose the pin holder will be damaged and must be replaced REPLACE THE FUSES Push and unscrew anti clockwise to...

Страница 14: ...First follow step 1 above Press SETTING and the lights start flashing at this point you can check the lifting height of the gun 3 PRESS SETTING one more time and you go back to battery indicator Part...

Страница 15: ...rly tighten in gun and unit 2 Check that the right pin holder is fitted in the gun Make sure the pin holder is tight on the gun otherwise a spark can destroy the axle Use a wrench to hold the nut from...

Страница 16: ...ged IMPORTANT Hold the gun so the tool is horizontal 4 The lift level is calibrated when the brass rod is in same level as the outer plastic sleeve Tolerance 0 2 mm If the brass rod stick out more tha...

Страница 17: ...e upper small hole in the front of the gun IMPORTANT Never adjust in the hole where the big plug is 4 When lift height is too low Use the 3 mm hexagon allen wrench and adjust the screw in the small ho...

Страница 18: ...S15 Gun tool set 91250 Battery charger stationary use 36V 7A 8048 Battery charger car use 12V 36V 2A 80561 Ground Switchable magnet 2 7 m 80730 Switchable magnet no cable 9035 Ground grip 2 7 m 8071...

Страница 19: ...12 mm head diameter 25 mm head length 70 mm overall length Part no 8014 Grounding Device 300A Switchable grounding magnet complete with cable and connections Length 2 7m Weight 1 22 kg Part no 80730...

Страница 20: ...PINBRAZING MATERIAL 20 Rail bonds connectors Brazing pins ferrules T connectors Pinbrazing clamps Installation examples 10011 8mm 10101 8mm X 10131 9 5mm 10641 M8 10741 M10 10561 M12 2003 2009 2012...

Страница 21: ...cost of a new replacement b Do current models have new features or options which you would find useful c The warranty period of a replacement vs the repair limited warranty b Your cost to return the...

Страница 22: ...22 NOTEPAD...

Страница 23: ...Compatibility Directive EMC 2014 30 EU Restriction of Hazardous Substances RoHS 2011 65 EU References to the relevant harmonised standard used or referenced to the other technical specifications in re...

Страница 24: ...ISO 9001 Certified ISO 14001 Certified SAFETRACK BAAVHAMMAR AB SCAN THE QR CODE TO DOWNLOAD OR READ THIS MANUAL ONLINE...

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