SAF-HOLLAND SK RB 9019 W Скачать руководство пользователя страница 5

A) General safety instructions

Please observe the following safety instructions in order to maintain the operational and road safety
of your SAF axles and suspension systems:

1.

The wheel contact surfaces between the wheel disc and wheel hub and the wheel nut contact surface
at the wheel disc must not be additionally painted. The contact surfaces must be clean, smooth 
and free from  grease. Failure to observe this may result in the wheel coming loose. Any additional
instructions of the wheel manufacturer must also be observed.

2.

Only the wheel and tyre sizes approved by the trailer builder may be used. The tyres must always have
the specified inflation pressure.

3.

The brake systems of the tractor and the trailer/semi-trailer must be synchronised by means of a 
tractor/trailer brake synchronisation not later than 5,000 km after the initial start of operation of the
trailer/semi-trailer  in order to ensure a safe and uniform braking behaviour and uniform brake pad
wear. Tractor/trailer brake  synchronisations should be carried out by appropriately qualified and 
equipped brake workshops.

The use of an additional braking system, such as a trailer anti-jackknife brake is forbidden by law on
vehicles with type approval after January 1999. 

4.

Before starting a journey, ensure that the maximum permissible axle load is not exceeded and that the
load is distributed equally and uniformly.

5.

On trailers with air suspension, ensure that the air bags are completely filled with air before starting
the journey. Incompletely filled air bags may result in damage to axles, suspension, frame and 
superstructure and impair road safety. 

6.

Ensure that the brakes are not overheated by continuous operation.

With drum brakes, overheating can result in a hazardous deterioration in the braking efficiency.

With disc brakes, overheating can result in damage to surrounding components – in particular the
wheel  bearings. This can result in a significant deterioration in road safety, e.g. failure of wheel 
bearings. 

7.

The parking brake must not be immediately applied when the brakes are hot, as the brake discs and
brake drums may be damaged by different stress fields during cooling. 

8.

Use the supports provided when loading and unloading in order to avoid damage to the axle.

9.

Observe the operating recommendation of the trailer builder for off-road operation of the installed
axles and suspension systems.

The SAF definition of OFF-ROAD means driving on non-asphalted / non-concreted routes, such as e.g.
gravel roads, agricultural and forestry tracks, on construction sites and in gravel pits.

Off-road operation of SAF axles and suspension systems not designed for the purpose may result in
damage and hence to an impairment of road safety.

10.

SAF axles and suspension systems require continuous care, service and maintenance in order to 
maintain operational and road safety and to be able to recognise natural wear and defects in good
time.

The daily inspection of the trailer for road safety before starting the journey is one of the driver’s 
obligations.

SAF recommends that at least the inspections and maintenance operations described on page 6 should
be carried out.

We recommend the use of original SAF spare parts.
A close-knit service network of SAF partner companies is available for the technical support of the SAF axle
and suspension systems and for the supply of original SAF spare parts (see rear cover or on the Internet
under www.saf-axles.com).
Updates will be published as necessary on the Internet under www.saf-axles.com.

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Содержание SK RB 9019 W

Страница 1: ...SK RB 9019 Wwith WABCO brake calliper SK 1000 ET 120 Maintenance and Repair Manual for SAF Disc Brakes Service Edition 01 2006...

Страница 2: ...fication serial no refer to the axle type plate Please enter the vehicle identification figures in the type plates shown below so that correct information is available when required 2 Vehicle informat...

Страница 3: ...and repair A General safety instructions 5 E Service tools 28 F Tightening torque in Nm 29 The item numbers indicated are given only for identification and to distinguish between different versions U...

Страница 4: ...NOTIZEN NOTES NOTE 4...

Страница 5: ...t overheated by continuous operation With drum brakes overheating can result in a hazardous deterioration in the braking efficiency With disc brakes overheating can result in damage to surrounding com...

Страница 6: ...amages Check adjuster cap for correct seating Inspect the brake pad thickness at regular intervals e g when ever tyre pressure is checked but at least every 3 months Inspect the brake disc for cracks...

Страница 7: ...uller for Hub Unit 4 434 3822 00 Tool box compl 3 434 6010 00 3 4 spanner external torx shape 4 434 3824 00 Thickness of brake disc A Wear limit of brake disc B NOTE Failure to observe these instructi...

Страница 8: ...see page 19 Check adjuster see page 9 END Check brake calliper bearings and repair if necessary see page 18 END END Adjuster OK see page 9 END Replace brake calliper see page 26 END Binding not due to...

Страница 9: ...g adjustment Note As the number of rotation steps of the ring spanner increases the turn angle or movement of the SAF ratchet wrench becomes smaller If the SAF ratchet wrench rotates as described abov...

Страница 10: ...n the residual lining thickness is A 2 mm replace the brake pads Signs of wear Wear on the middle of the lining can be measured with a tape measure or a ruler either at the shoulder bolt long bolt nea...

Страница 11: ...ture cannot enter the inside of the brake cal liper through the brake cylinder connection Painting instructions During painting work all rubber parts must be covered as otherwise the rubber will becom...

Страница 12: ...120 SK RB 9019 W SK 1000 ET 120 Torque wrench settings Use a torque wrench The use of impact wrenches is not accepted Wheel nuts Spigot hub centred fixing M 22 x 1 5 600 Nm U bolts diagonally in three...

Страница 13: ...nings 64 2 Lining retainer springs 070 Guide pin group including items 70 1 70 6 80 83 78 ABS sensor 080 Guide pin group folding bellows including items 80 80 1 80 3 83 Repair kits for SAF disc brakes...

Страница 14: ...nuts and remove the wheel Remove the cap Return adjuster clockwise turn until the stop Loosen and remove the fixing screws of the lining retainer hoop Move the brake calliper towards the rim and remov...

Страница 15: ...ls Screw in the tappets again completely Replacing the brake disc Unscrew bolts M 18 x 1 5 from the wheel flange and remove the wheel flange Note Bolts must not be oiled Observe tightening torques Pre...

Страница 16: ...n down if necessary For safety reasons the minimum thickness for turning down the brake discs is 39 40 mm Permissible wear see table in chapter Maintenance instructions Note The compact wheel bearing...

Страница 17: ...hub unit must be rotated smoothly at least twice while tightening the bolts Hub nuts with LH thread are marked Groove on the face Axle nut W A F 85 On left hand side of vehicle as seen in direction o...

Страница 18: ...direction of the cylinder and check the protection cap 80 66 the guide pin 70 1 80 2 and the adjust ment screw forwear or damage If necessary replace the protection cap page 22 Note Should the protect...

Страница 19: ...on the actuation pad Move the brake calliper in the direction of the rim until the actuation side of the brake lining 64 1 sits on the brake disc Inserting new brake linings 64 1 on the rim side With...

Страница 20: ...ug 65 into the opening of the brake calliper Check the wheel hub for freedom of movement Note Check the brakes on a rolling road test station after completion of work Fit the wheels Tighten the wheel...

Страница 21: ...f adjustment After checking remove the linings again Secure the adjuster screw against turning arrow and screw out approx 30 mm anti clockwise using a ring spanner on the hexago nals During this time...

Страница 22: ...alize the press in tool over the protection cap 66 and insert the protection cap in its seat in the brake calliper 59 illustration without adjustment screw Insert the protection cap 66 into the adjust...

Страница 23: ...0 1 with a spanner Remove the brake calliper 59 from the brake mounting 61 Note Danger of trapping through loose brake calliper Clean contact surface flush on the brake mounting 61 to the guide pin Re...

Страница 24: ...59 Note Clean seating before insertion For ease of insertion of the protection cap it is recommended to lightly grease the rim lip Note Ensure an even and unwrinkled seating of the protection cap s r...

Страница 25: ...t for the play bolt 80 2 through the previously fitted guide pins in the brake calliper 59 and screw the brake calliper to the brake mounting 61 Tightening sequence 1st screw 70 6 2nd screw 80 1 Note...

Страница 26: ...icable Position of shoulder bolt In the direction of wheel rotation the run out side of the outer corner of the flange Replacing the brake cylinder Before fitting the brake cylinder clean the sealing...

Страница 27: ...27 D Installation instructions Overview of Hub Unit components Hub cap Axle nut RH LH thread Wheel flange Brake disc Brake calliper Hub Unit Hub Unit...

Страница 28: ...E Service tools 1 Axle nut wrench WAF 85 SAF Part No 2 012 0023 01 2 Wheel hub puller SAF Part No 4 434 3822 00 3 WABCO tool box SAF Part No 3 434 6010 00 4 SAF ratchet wrench SAF Part No 3 434 3327...

Страница 29: ...640 770 M 22 W A F 32 550 780 930 M 22 x 1 5 610 860 1050 M 24 W A F 36 710 1000 1200 M 24 x 2 780 1100 1300 M 27 W A F 41 1050 1500 1800 M 27 x 2 1150 1600 1950 M 30 W A F 46 1450 2000 2400 M 30 x 2...

Страница 30: ...33 07 07 372 697 91 96 372 697 91 96 33 3 88 72 06 43 386 26 16 58 35 45 75 72 74 74 32 59 33 07 07 34 9 13 82 68 41 48 6 18 31 98 70 40 2 12 50 02 60 39 02 66 16 55 74 45 75 72 74 74 42 02 61 10 45...

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