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S.D.P. EZ Hauler 4100, Инструкция по обучению и процедурам

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Pre-trip Inspection

Turn on the remote 
control & check the 
function of all controls.

Содержание EZ Hauler 4100

Страница 1: ...EZ Hauler 4100 Training Procedure Manual...

Страница 2: ...of the EZ Hauler s boom The maximum weight capacity of the EZ Hauler 4100 is 4100 lbs The load capacity of the boom depends upon the distance from center line of boom turret CAUTION UNIT MUST BE LEVE...

Страница 3: ...s function is the same and all safety precautions that would apply to a line truck also apply to the EZ Hauler 4100 The EZ Hauler 4100 is a powerful machine that should be operated with respect cautio...

Страница 4: ...Hard hats and protective gear must be worn by all personnel when using the EZ Hauler 4100...

Страница 5: ...rick s capacity When operating any EZ Hauler Weight of load must be known at all times Boom capacity at any angle should never be exceeded Please follow the load capacity chart posted on each EZ Haule...

Страница 6: ...EZ Hauler 4100 is not electrically insulated until final stage manual boom is extended and pinned into place Be sure to follow your company s safety procedures to protect against electrocution The EZ...

Страница 7: ...Hauler 4100 s controls react to input rapidly Know the location and function of all controls before starting the machine The EZ Hauler 4100 can be shut down in an emergency by releasing all drive cont...

Страница 8: ...EZ Hauler 4100 must be inspected by the operator Do a visual inspection to check for lose worn missing or broken parts such as bolts nuts wires retaining pins a Check hydraulic hoses for cuts wear lo...

Страница 9: ...Pre trip Inspection Check all tires on the EZ Hauler 4100 trailer for wear proper inflation...

Страница 10: ...Pre trip Inspection Test all turn signal parking and brake lights by turning them on Be sure to test the braking action on the trailer before traveling to the work site...

Страница 11: ...rip Inspection Check to make sure that EZ Hauler 4100 is properly secured to the trailer Look inside the trailer toolbox make sure it contains all tools equipment necessary for operating the EZ Hauler...

Страница 12: ...Pre trip Inspection Turn on the remote control check the function of all controls...

Страница 13: ...Pre trip Inspection Inspect the lift line and hook for signs of wear or damage Replace any worn or damages parts before using the EZ Hauler 4100...

Страница 14: ...e coolant temp hydraulic system pressure engine speed HI LO switch ignition Switch WARNING LIGHTS off on Familiarize yourself with these Control Panel Features The ignition switch has three stationary...

Страница 15: ...remote and press to shut off remote B Operation switch must be in crane position to operate digger derrick C Auger switch A position to dig B position to reverse clean NOTE Auger will stop digging dur...

Страница 16: ...ot require its full engine power when moving Set the engine speed relatively low when driving the unit reserving the higher engine speeds for powering hydraulic accessories WARNING The EZ Hauler 4100...

Страница 17: ...Remote Drive Function optional When operating the EZ Hauler 4100 with the remote pay close attention to the unit and the terrain that you are navigating Driving the EZ Hauler 4100...

Страница 18: ...Driving The EZ Hauler 4100 Pay close attention to the side tip angle indicator when navigating tough embankments Always stay within the safe operating zone...

Страница 19: ...es with The EZ Hauler 4100 When preparing to go through a gate with the EZ Hauler 4100 always make certain the boom is level as shown by the level indicator NOTE Boom must be level to allow outriggers...

Страница 20: ...or of the tracks not being extended completely The red indicator light will be lit up when tracks are fully extended THE SYSTEM WILL SOUND AN AUDIBLE ALARM IF THE TRACKS ARE NOT FULLY EXTENDED NOTE So...

Страница 21: ...e EZ Hauler 4100 always have the trailer attached to a truck and the boom in its lowest position The rear jacks should be lowered to within 4 inches from the ground Note If the EZ Hauler 4100 engine i...

Страница 22: ...NOTE The EZ Hauler 4100 is secured for transport at the front and back of the trailer Pictures may not be a true representation of your machine...

Страница 23: ...n areas which are too confined to use a line truck A standard gate opening is 36 inches wide The tracks can be retracted to make movement through a gate quick and easy Once through the gate the tracks...

Страница 24: ...rformed easily with the hydraulic outriggers Moving the EZ Hauler 4100 With a Load Attach the provided lifting chains to the pole and to the d rings on the EZ Hauler 4100 outrigger arms as shown Pictu...

Страница 25: ...lift both outriggers equally until pole is securely in place NOTE Pole must clear tracks when completely lifted vReverse procedure when pole is ready to be lowered to the ground Picture may not be a t...

Страница 26: ...machine with the straps stored in the trailer toolbox It may be necessary to rotate the boom slightly in order to carry a transformer Drive the EZ Hauler 4100 slowly Make turns slowly and carefully P...

Страница 27: ...totally electrically insulated Use your company s insulation procedure to avoid electrocution Before setting a pole the load capacity chart must be thoroughly understood Caution Weight of load must b...

Страница 28: ...Setting the Outriggers Use the outrigger controls to lower outriggers to level and support the machine Oversized outrigger pads might be required depending on soil conditions...

Страница 29: ...Auger Operation Procedure...

Страница 30: ...fully retracted and that auger pins are in correct position 2 Using the auger remote circuit wind up the auger slightly to release tension on latch pin NOTE Use the flow control on the remote control...

Страница 31: ...3 Release auger latch and slowly lower auger 4 IMPORTANT You must raise boom to lower auger assembly...

Страница 32: ...5 Carefully unwind dig auger and remove strap You are now ready to use the remote control to auger as needed...

Страница 33: ...e auger Again making sure to have boom extensions fully retracted before stowing auger DO NOT OVER STORE THE AUGER AS DAMAGE CAN OCCURE NOTE Make sure to place boom extension pins in proper CRANE loca...

Страница 34: ...enough slack in rope to drill a straight hole down Turn on the remote and toggle the Auger switch to the correct direction then lower the auger to begin digging NOTE It may be required to lower the au...

Страница 35: ...s own pace until the hole is the proper depth Different regions have many different soil compositions familiarize yourself with your digging surface for your safety and those around you Pictures may n...

Страница 36: ...Pictures may not be a true representation of your machine If needed the extension bar may adjusted for more digging depth...

Страница 37: ...Setting the Pole 1 Unwind winch line 2 Unpin 3rd stage fiberglass extension 3 Pull extension out past first pin holes Making sure stop latch handle is in a vertical position...

Страница 38: ...4 Pull extension out until stop latch pin engages WARNING Fiberglass final stage must be fully extended and pinned for dielectric insulation 5 Reinstall lock pin...

Страница 39: ...ge 42 Raise the boom into position so that the lift line will be lifting straight up Follow load chart specifications on weight in relationship to boom angle Install the lifting strap remember to posi...

Страница 40: ...e using the remote control Never use manual lever overrides for normal operation they are for emergency use only Caution Weight of load must be known at all times Boom capacity at any angle should nev...

Страница 41: ...Bucket Assembly Standard Operating Procedure...

Страница 42: ...bucket assembly has the safe lifting capability of 300 pounds Besides the weight of the operator this includes all tools parts or anything else in or on the bucket Never use the bucket to perform any...

Страница 43: ...commodate installation of the bucket mount After completing the tasks return the hydraulic boom sections to the retracted stowed position before lowering the bucket to a flat surface CAUTION Stay clea...

Страница 44: ...Winch rope Kill Switch optional feature Please retract winch rope back to the winch rope stowed if they are not in use...

Страница 45: ...Shows the bucket mount installed and pinned it in place...

Страница 46: ...The bucket can now be mounted to either side of the mount to best accommodate working from it...

Страница 47: ...g mechanism on the bucket mount is unlocked by pulling it up and twisting counterclockwise into the position shown This allows the bucket to swing freely and remain perpendicular while the boom is bei...

Страница 48: ...s at working height lock the bucket in place by rotating the mechanism clockwise allowing the spring to engage the working parts of the lock Remember to unlatch the lock each time before raising or lo...

Страница 49: ...Hydraulic Pole Guide Procedure...

Страница 50: ...1 Slide pole guide in to receiver of sheave head 2 Install and secure pin...

Страница 51: ...3 Make sure hydraulic couplers on pole guide and hose reel are clean 4 Connect hydraulic couplers from hose reel to pole guide Make sure connection is secure...

Страница 52: ...at the pole guide is conductive so it will not be insulated against cross fazing but with the fiberglass 3rd stage boom properly pinned in place the EZ Hauler 4100 and its operator will be substantial...

Страница 53: ...d as a guide and steady the pole as the pole pulling tool is in use WARNING Never use the EZ Hauler to pole pulling or pull screw anchor always use secondary pole removal tool Structural damage will o...

Страница 54: ...actory in accordance with ANSI A10 31 guidelines It is important that periodic tests be performed to the EZ Hauler just as any other digger derrick in a companies fleet Weight of load must be known at...

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