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No.

Part No.

Part Name

Spec.

Qt'y

50

RE000400C8

E-RING

ETW-4 WON IL

1

51

NHB04032A6

NUT

HEXAGON M4 2SORT FZY

2

52

213LR4001A

CUTTER-CROSS

STS420J2 1T

1

53

141LR4022A

BRACKET-SAFETY COVER

AL-6063 PANTONE 421U

1

54

141LR4022D

BRACKET-SAFETY COVER

AL-6063 PANTONE 422U

1

55

140LR4003A

HOLDER-SAFETY COVER

S45C Cu+Ni+Cr

4

56

36400X014A

SWITCH-SAFETY COVER

AC250V 16A KW3A

1

57

141LR4015B

BRACKET-MICRO SWITCH

SECC 1.2T

1

58

NHB03024D2

NUT-BRACKET SWITCH

HEXAGON M3 2SORT FZY

3

59

MPC03014D2

SCREW PH

M3*14 SUS27

2

60

021LR3005A

SAFETY COVER

PC PLATE 1741*159.7*3T V-2

1

61

013LR2013A

FRAME-GUIDE,PAPER

AL6063 PANTONE 421U

1

62

142LR4002A

SPACER-GUIDE

S45C Cu+Ni+Cr

2

63

MBC05030D2

SCREW BH

M5*30   SUS27

10

64

014LR1003B

TABLE-FRONT

AL6063 PANTON COOL GRAY 8U

1

65

145LR3001A

GUIDE-DOCUMENT

ABS 94VO AF-312 PANTONE COOL GRAY 8U

2

66

023LR4002A

KNOB-BOLT,GUIDE

PHENOL BLK

2

67

111LR4006A

BOLT-GUIDE

S45C SNC3 4*22.5

2

68

120LR4001B

SHAFT-TABLE

S45C Ø10 Cu+Ni+Cr

1

69

MBC05018D2

SCREW BH

M5*18  SUS27

4

70

WSB05013D0

WASHER-SPRING

SWRH Ø5.1*1.3T FZY

20

71

TFH04035D2

SCREW FH

2-4*35 SUS27

11

72

013CR2002A

FRAME-R

SPCC 4.5T PANTONE 421U

1

73

013CR2001A

FRAME-L

SPCC 4.5T PANTONE 421U

1

74

015LR3005A

BAR-IDLE,UP

S45C Ø30 Cu+Ni+Cr

2

75

12200X016A

BEARING-IDLE,UP

GME #6201Z (12*32*10)

4

76

013LR2012B

FRAME-SENSOR

AL6063 PANTONE 421U

1

77

021LR3004A

CASE-SENSOR,LO

ABS 1/16"V-0 PA-765(94V0 AF-312)

1

78

021LR3003A

CASE-SENSOR,UP

ABS 1/16"V-0 PA-765(94V0 AF-312)

1

79

313LR3001A

SENSOR-ASS'Y

1

80

381LR4027B

WIRE-SENSOR

2464 24AWG 3PAIR(6C) SB

1

81

013LR3020A

FRAME-MIDDLE

AL6063 PANTONE 421U

1

82

133LR2007C

ROLLER-LAMI, LO

S45C Ø96.0 (Cu+Ni+Cr)

1

83

133LR2007D

ROLLER-LAMI, UP

S45C Ø95.0 (Cu+Ni+Cr)

1

84

223LR2003C

HEATER-ASS'Y 

CUL、JAP、UCI

FCHW1 8、3Ω  120V

1

84-1

223LR2003A

HEATER-ASS'Y 

(EU、AU)

FCHW1 33Ω 230V

1

85

138LR4009A

SPRING-HEATER SUPPORT

SUS304  0.35t

3

86

12200X012A

DU-BUSH

FLANGE 40*25

4

87

12200X014A

DU BUSH

W/O FLANGE 40*10

2

88

122LR4008A

BUSH-ROLLER,LAMI LO

S45C Cu+Ni+Cr

2

89

122LR4007B

BUSH-ROLLER,LAMI UP

S45C Cu+Ni+Cr

2

90

131LR4005A

SPROCKET-ROLLER,LAMI

S45C Ø87 27T

1

91

142LR4001A

SPACER-HEATER,BKT

S45C Φ4.6*Φ8*34

4

92

MBC04040D2

SCREW BH

M4*40  SUS27

4

93

138LR4014A

SPRING-HEATER

STS-304-WPA Φ0.6

4

94

141LR4011A

BRACKET-HEATER,STOPPER

NYLON 6/6

2

95

NHB05038D2

NUT

HEXAGON M5 2SORT FZY

6

96

141LR4012A

PLATE-BEARING

SECC 2T ZWP5

4

97

141LR2012A

PLATE-PRESSURE,R

SPCC 3T ZWP5

1

98

141LR2011A

PLATE-PRESSURE,L

SPCC 3T ZWP5

1

99

122LR4004A

BUSH-PLATE PRESSURE

S45C Cu+Ni+Cr

6

20

Содержание RSC-1650C

Страница 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Страница 2: ...ht Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutter 7 1 RSC 1650C Whole Exploding Drawing and Part Exploding Drawing 7 2 RSC 1650H Whole Exploding Drawing and...

Страница 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the un...

Страница 4: ...Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2 Defective T Fuse a Use the multi tester to check the continuity on the Wire T Fuse If it fails...

Страница 5: ...gure 4 a Replace Main PCB 2 2 Rollers Over Heating RSC 1650H HR Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If the t...

Страница 6: ...Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Pressure Plate is not in Proper Position a Ensure that the Pressure Plate is in the pro...

Страница 7: ...is Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure t...

Страница 8: ...sure that the control wires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3...

Страница 9: ...sing Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1650H HR only and control wires from t...

Страница 10: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Страница 11: ...the Right Cover section 3 6 Heaters RSC 1650H HR Only 1 Take off the Left and Right Covers 2 Using pliers one to hold and one to loosen the nut as shown in Figure 8 take out the two 5 16 8mm nuts on e...

Страница 12: ...10 When inserting the heater into the roller rotate the heater slightly 3 7 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cutter 3 Change the cutter knob and...

Страница 13: ...the bottom films are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 4 Check above steps 2 through 3 with 5 spots...

Страница 14: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Страница 15: ...0LR3015A PCB MAIN ASS Y 1 22 381LR4032A WIRE REMOTE 2464 24AWG4C 1 23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HE...

Страница 16: ...Ni Cr 1 69 MBC05018D2 SCREW BH M5 18 SUS27 4 70 WSB05013D2 WASHER SPRING SWRH 5 1 1 3T FZY 20 71 TFH04035D2 SCREW FH 2 4 35 SUS27 11 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME...

Страница 17: ...SHEET CUTTER PC 0 18T 1 122 021LR2002A COVER R ABS 94VO AF 312 PANTONE 431C 1 123 021LR2001A COVER L ABS 94VO AF 312 PANTONE 431C 1 124 SKE06010B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15...

Страница 18: ...EU SPCC 2T PANTONE 421U 1 158 36400X002A SWITCH MAIN 8216 B R I O SIGNAL LUX SPA 1 159 23300X001A BUSHING CORD EU 7NR32 DONG A 1 160 380CR4004A POWER CORD CUL AC125V 16A 1 8m LT 202 1 160 1 380CR4003A...

Страница 19: ...CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18 27 365LR4003A...

Страница 20: ...2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR2012B FRAME SENSOR AL6063 PANTONE 421U 1 77 021LR3004A CA...

Страница 21: ...1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003B COVER TAKE UP L ABS 94V...

Страница 22: ...1 164 MPC03006D2 SCREW PH 3 6 SUS27 3 165 WSB03007D2 WASHER SPRING SWRH 3 1 0 70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009...

Страница 23: ...23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18...

Страница 24: ...1 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR...

Страница 25: ...10B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003...

Страница 26: ...70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009A BRACKET REAR COVER SECC 2 0T ZWP5 4 169 MBC05010D2 SCREW BH M5 10 SUS27 4 170...

Страница 27: ...w Frame L Frame R Stand Part and Frame Base Frame Roller Shaft Wire Front Paper and Rewinder Front Table Film Shafts and Safety Cover 7 3 RSC 1650HR Explode View Frame R Stand Part Frame Base Frame Ro...

Страница 28: ...5A 65TS LITTLE FUSE 2 107 120LR3002A SHAFT CAM S45C 1 109 023LR4001A KNOB LEVER NYLON BLK 1 108 SKE05010D2 SCREW SET M5 10 1 105 WPB06016A6 WASHER PLAIN 6 6 12 5 1 6 2 106 138LR4008A SPRING PRESSURE S...

Страница 29: ...6016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L 129 021LR2003B COVER TAKE UP L 142 130LR4005A GEAR TAKE UP 143 147...

Страница 30: ...LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010D2 SCREW SET 109 023LR4001A KNOB LEVER 110 021L...

Страница 31: ...065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2 WASH...

Страница 32: ...70 WSB05013D2 WASHER SPRING 71 TFH04035D2 SCREW FH 72 013CR2002A FRAME R 73 013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 138LR4001A SPRING C...

Страница 33: ...WIRE SAFETY SWITCH 94 381LR4047A WIRE EMER 95 381LR4048A WIRE TAKE UP2 131 021LR2004A COVER TAKE UP R 132 021LR2003A COVER TAKE UP L 133 021LR1003A COVER TAKE UP 2 134 36400X003A SWITCH POWER 135 141L...

Страница 34: ...4001A SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400D2 E RING 51 NHB04032D2 NUT 53 141...

Страница 35: ...R S45C 1 46 013LR4002A SAFETY COVER FRAME L SPCC 1 PANTONE 421U 45 013LR4001A SAFETY COVER FRAME R SPCC 1 PANTONE 421U 44 013LR3015A FRAME FRONT TENSION L SPCC 4 5T 1 PANTONE 421U 49 WPB04008A6 WASHER...

Страница 36: ...i Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L...

Страница 37: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Страница 38: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Страница 39: ...A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B WIRE SEN...

Страница 40: ...0X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC CUL 136 1 21000S026A MOTOR AC JAP 136 2 21000S027A MOTOR AC EU AU 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139...

Страница 41: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Страница 42: ...SWRH 2 108 SKE05010B6 SCREW SET M5 10 1 109 023LR4001A KNOB LEVER NYLON BLK 1 110 021LR3006A BRACKET CLAMPER LEVER ABS 94V 0 1 111 125LR4003A LEVER PRESSURE S45C 1 107 120LR3002A SHAFT CAM S45C 1 120...

Страница 43: ...102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEE...

Страница 44: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Страница 45: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Страница 46: ...013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B...

Страница 47: ...P L 133 021LR1003A COVER TAKE UP 2 134 36400X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139 RE000600C8 E RING 141...

Страница 48: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Страница 49: ...N OF REVISION REV DATE APP BY CH BY DRA BY DESCRIPTION OF REVISION REV DATE REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FIN...

Страница 50: ...SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W 15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 M...

Страница 51: ...RSC 1650HR Wire Diagram 51...

Страница 52: ...UB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN RSC 1650H MAIN PCB Layout connect part 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 10 WIRE MO...

Страница 53: ...8 wire in POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W RSC 1650C MAIN PCB Layout 1 WIRE MAIN above photo connect SUB PCB 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER ab...

Страница 54: ...METAL RSC 1650HR MAIN PCB Layout 4 WIRE UP HEATER above photo4 connect with 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 1 WIRE MAIN above photo connect...

Страница 55: ...LOW HEATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb connect part FRAME R HEATER Layout 1 WIRE UP HEATER 2 connect above photo B BIMETAL and HEATER A WIRE SENSOR con...

Страница 56: ...with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650H B WIRE SAFETY S W connect with paper micro s w connect part connect part MICRO S W and FRAME L HEATER Layout A b FRAME GUIDE PAPER MICRO...

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