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    RSC-1650C Wire Diagram

B+_13V

R7

100

C104
104

AC

MOTOR AC

1

2

B+_24V

SPEED_UP SW

RY2A
CH1-MD12F

3

4

5

-

+

BD2
DB105G

VCC_5V

RA101 10K x 10

SER2

LA101
LDQ-N51G

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

U4

KA7812/1A

VI

G

VO

C9
104

D5

FR105

CARBON S/W

REV SW

C7
104

sensor _power

RUN

C103

104

REV

CNN10
SMH025-05

1

2

3

4

5

RCLK1

Q1

IRFP450A

2

3

1

SW7

QC1

FUSE1
T 15A 250V

CNN11
SMH025-04

1

2

3

4

U3

PC817

1

2

3

4

B+_24V

SENSOR

T UP-RELAY

CN1
BR-1103C02P

1

2

C2
4700/50V

CN9
SMW250-12

1

2

3

4

5

6

7

8

9

10

11

12

C5

470/16V

EM

TEMP_UP SW

Q4
A1271

VCC_5V

TEMP_DOWN SW

RUN

D2

1N4007

B+ _24V

PWM OUT

C4

1000/25V

CNN6
YH396-03V

1
2
3

B+ _24V

R Y 1 - C H 2 M D 1 2 F

PWM-OUT

H/Di splay Com

RUN

R4

330

C3
104

CN2
YW396-03AV

1
2
3

U102

74LS595

14
11

10

12

13

15

1

2

3

4

5

6

7

9

SER

SRCLK

SRCLR

RCLK

G

QA

QB

QC

QD

QE

QF

QG

QH

QH

STOP_SW

SRCLK1

CN11
SMW025-04

1

2

3

4

R Y 2 _ C H 1 M D 1 2 F

12v

E/M_SW

CN101

SMAW250-12

1

2

3

4

5

6

7

8

9

10

11

12

C12
104

R103
10K

TEMP_DOWN SW

QE1

R102

1M

QA1

SW4

DC

-

+

DC?

MOTOR DC

VCC_5V

XTAL101
8Mhz

B+_13V

HEATER

C101

104

HS?
HS-529

1
2

FF/REV Motor

STOP_SW

R5

470

BZ1
BUZZER

VCC_5V

C10
104

CNN7
YH396-03V

1
2
3

SPEED_DOWN SW

AC POWER  S/W

CoolingFan

AC INPUT

12v

QG1

QD1

STOP

CN4
YW396-06

1
2
3
4
5
6

FOOT SW

SW2

VCC_5V

C1
100nF/275V MKP

MAIN-SUB

B+_13V

TAK_UP RELAY

CNN2

YH396-03

1
2
3

SRCLK2

TAK_UP

HEATER

ZD1
1W 15V

STOP SW

U101
PIC16C72

1

2

3

4

5

6

7

9

10

11

12
13

14

15
16
17
18

21
22
23
24
25
26
27

28

MCLR/Vpp

RA0/AN0

RA1/AN1

RA2/AN2

RA3/AN3/VREF

RA4/TOCKI

RA5/AN4/SS

OSC1/CLKIN

OSC2/CLKOUT

RC0/T1OSO/T1CKI

RC1/T1OSI
RC2/CCP1

RC3/SCK/SCL

RC4/SDI/SDA
RC5/SDO
RC6
RC7

RB0/INT

RB1
RB2
RB3
RB4
RB5
RB6

RB7

B+ _13V

VCC_5V

C105
104

HS?
HS-501

Q3

C102M

1

2

3

<Doc>

V1.2

RSC-1650C sche matic

A2

1

1

Tuesday, Apr il  26, 2005

Titl e

Size

Document Number

Rev

Date:

Sheet

of

TEMP SENSOR

Q2

C102M

1

2

3

FOOT

P/T INPUT

SER1

RCLK2

R9

220

FOOT

Q101

C102M

1

2

3

AC24 V

VCC_5V

QH1

SW7

CN6

YW396-03V

1
2
3

D1

1N4007

REV SW

REV_SW

PWM-OUT

QF1

FOOT

C8
104

CN7

YW396-03V

1
2
3

C11
104

SW3

SW5

B+ _13V

SPEED_DOWN SW

SRCLK1

RUN_SW

QB1

STOP

CNN3

YH396-03

1
2
3

SW6

C106
3.3/50V

sensor_power

RUN SW

-

+

BD1
BR-106

R104
10K

1
2

E/M

D3

1N4148

SW7

CN3

YW396-03AV

1
2
3

E/M

BUZZER

CN8
YW025-03

1
2
3

RA102
330R 10P

VCC_5V

RCLK1

R10

4.7K

B+ _24V

FOOT_SW

C102

104

R6

1K

REMO-CON

SW6

SW7

P/T OUTPUT

STOP

REV

CN10
SMW025-05

1

2

3

4

5

POWER TRANSFORMER 

REV-RELAY

HEATER

SW5

RUN_SW

R8

680

RY1A
CH2-MD12F

FUSE1

T 6.3AL 250V

PWM

CNN4

YH396-06

1
2
3
4
5
6

REV RELAY

C6

104

AC_in

VCC_5V

REV-RELAY

AC 13 V

T UP-RELAY

EM SW

SPEED_UP SW

SW1

SK1
104 120

з

T-up Motor

F&EM SW

TEMP_UP SW

REV

BUZZER

SER1

R101
330

REV

P/T OUTPUT

VCC_5V

U1

KA7805/1A

VI

G

VO

D4

FR105

CN102
SMW025-05

1
2
3
4
5

50

Содержание RSC-1650C

Страница 1: ...www royalsovereign com ROLL LAMINATOR Service Manual...

Страница 2: ...ht Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutter 7 1 RSC 1650C Whole Exploding Drawing and Part Exploding Drawing 7 2 RSC 1650H Whole Exploding Drawing and...

Страница 3: ...clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the un...

Страница 4: ...Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2 Defective T Fuse a Use the multi tester to check the continuity on the Wire T Fuse If it fails...

Страница 5: ...gure 4 a Replace Main PCB 2 2 Rollers Over Heating RSC 1650H HR Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If the t...

Страница 6: ...Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Pressure Plate is not in Proper Position a Ensure that the Pressure Plate is in the pro...

Страница 7: ...is Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure t...

Страница 8: ...sure that the control wires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3...

Страница 9: ...sing Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1650H HR only and control wires from t...

Страница 10: ...Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Figure...

Страница 11: ...the Right Cover section 3 6 Heaters RSC 1650H HR Only 1 Take off the Left and Right Covers 2 Using pliers one to hold and one to loosen the nut as shown in Figure 8 take out the two 5 16 8mm nuts on e...

Страница 12: ...10 When inserting the heater into the roller rotate the heater slightly 3 7 Cross Cutter 1 Disassemble the nut from the frame cutter 2 Unfasten the spring from the cutter 3 Change the cutter knob and...

Страница 13: ...the bottom films are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 4 Check above steps 2 through 3 with 5 spots...

Страница 14: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Страница 15: ...0LR3015A PCB MAIN ASS Y 1 22 381LR4032A WIRE REMOTE 2464 24AWG4C 1 23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HE...

Страница 16: ...Ni Cr 1 69 MBC05018D2 SCREW BH M5 18 SUS27 4 70 WSB05013D2 WASHER SPRING SWRH 5 1 1 3T FZY 20 71 TFH04035D2 SCREW FH 2 4 35 SUS27 11 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME...

Страница 17: ...SHEET CUTTER PC 0 18T 1 122 021LR2002A COVER R ABS 94VO AF 312 PANTONE 431C 1 123 021LR2001A COVER L ABS 94VO AF 312 PANTONE 431C 1 124 SKE06010B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15...

Страница 18: ...EU SPCC 2T PANTONE 421U 1 158 36400X002A SWITCH MAIN 8216 B R I O SIGNAL LUX SPA 1 159 23300X001A BUSHING CORD EU 7NR32 DONG A 1 160 380CR4004A POWER CORD CUL AC125V 16A 1 8m LT 202 1 160 1 380CR4003A...

Страница 19: ...CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18 27 365LR4003A...

Страница 20: ...2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR2012B FRAME SENSOR AL6063 PANTONE 421U 1 77 021LR3004A CA...

Страница 21: ...1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003B COVER TAKE UP L ABS 94V...

Страница 22: ...1 164 MPC03006D2 SCREW PH 3 6 SUS27 3 165 WSB03007D2 WASHER SPRING SWRH 3 1 0 70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009...

Страница 23: ...23 23300X008A CABLE GRAND PG 7 DONG A 2 24 21000S024A MOTOR MAIN S9D40 24BH 40W 24V 60 1 85ZY 90JB180G12 1 25 BHE06020D2 BOLT HEXA HEAD M6 20 SUS27 10 26 WSB06015D0 WASHER SPRING SWRH 6 1 1 5T FZY 18...

Страница 24: ...1 72 013CR2002A FRAME R SPCC 4 5T PANTONE 421U 1 73 013CR2001A FRAME L SPCC 4 5T PANTONE 421U 1 74 015LR3005A BAR IDLE UP S45C 30 Cu Ni Cr 2 75 12200X016A BEARING IDLE UP GME 6201Z 12 32 10 4 76 013LR...

Страница 25: ...10B6 SCREW SET M6 10 FZB 1 125 SKE06015B6 SCREW SET M6 15 FZB 1 126 131LR4004A SPROCKET MOTOR RS35 S45C 44 13T 1 127 SKE04010B6 SCREW SET M4 10 FZB 1 128 SKE04015B6 SCREW SET M4 15 FZB 1 129 021LR2003...

Страница 26: ...70T FZY 2 166 011LR2003A COVER REAR AL6063 PANTONE 421U 1 167 013LR3002B FRAME CUTTER AL6063 PANTONE 421U 1 168 141LR4009A BRACKET REAR COVER SECC 2 0T ZWP5 4 169 MBC05010D2 SCREW BH M5 10 SUS27 4 170...

Страница 27: ...w Frame L Frame R Stand Part and Frame Base Frame Roller Shaft Wire Front Paper and Rewinder Front Table Film Shafts and Safety Cover 7 3 RSC 1650HR Explode View Frame R Stand Part Frame Base Frame Ro...

Страница 28: ...5A 65TS LITTLE FUSE 2 107 120LR3002A SHAFT CAM S45C 1 109 023LR4001A KNOB LEVER NYLON BLK 1 108 SKE05010D2 SCREW SET M5 10 1 105 WPB06016A6 WASHER PLAIN 6 6 12 5 1 6 2 106 138LR4008A SPRING PRESSURE S...

Страница 29: ...6016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L 129 021LR2003B COVER TAKE UP L 142 130LR4005A GEAR TAKE UP 143 147...

Страница 30: ...LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010D2 SCREW SET 109 023LR4001A KNOB LEVER 110 021L...

Страница 31: ...065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2 WASH...

Страница 32: ...70 WSB05013D2 WASHER SPRING 71 TFH04035D2 SCREW FH 72 013CR2002A FRAME R 73 013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 138LR4001A SPRING C...

Страница 33: ...WIRE SAFETY SWITCH 94 381LR4047A WIRE EMER 95 381LR4048A WIRE TAKE UP2 131 021LR2004A COVER TAKE UP R 132 021LR2003A COVER TAKE UP L 133 021LR1003A COVER TAKE UP 2 134 36400X003A SWITCH POWER 135 141L...

Страница 34: ...4001A SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400D2 E RING 51 NHB04032D2 NUT 53 141...

Страница 35: ...R S45C 1 46 013LR4002A SAFETY COVER FRAME L SPCC 1 PANTONE 421U 45 013LR4001A SAFETY COVER FRAME R SPCC 1 PANTONE 421U 44 013LR3015A FRAME FRONT TENSION L SPCC 4 5T 1 PANTONE 421U 49 WPB04008A6 WASHER...

Страница 36: ...i Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEET CUTTER 123 021LR2001A COVER L...

Страница 37: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Страница 38: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Страница 39: ...A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B WIRE SEN...

Страница 40: ...0X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC CUL 136 1 21000S026A MOTOR AC JAP 136 2 21000S027A MOTOR AC EU AU 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139...

Страница 41: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Страница 42: ...SWRH 2 108 SKE05010B6 SCREW SET M5 10 1 109 023LR4001A KNOB LEVER NYLON BLK 1 110 021LR3006A BRACKET CLAMPER LEVER ABS 94V 0 1 111 125LR4003A LEVER PRESSURE S45C 1 107 120LR3002A SHAFT CAM S45C 1 120...

Страница 43: ...102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 120 36400X001A SWITCH EMERGENCY 121 032LR4008A SHEE...

Страница 44: ...22CR4002A BEARING CAM 102 124LR4002A CAM ROLLER Cu Ni Cr 103 SKE05015D2 SCREW SET 104 111LR4014A BOLT PRESSURE 105 WPB06016A6 WASHER PLAIN 106 138LR4008A SPRING PRESSURE 108 SKE05010B6 SCREW SET 109 0...

Страница 45: ...HB08065D2 NUT 11 212LR2003A STAND TOP 12 013LR3006B FRAME BASE 13 025LR4001A CASE REMOCON ASS Y 14 350CR4001A PCB REMOCON ASS Y 15 141LR3001B BRACKET PCB 16 34000S008A POWER TRANSFORMER 17 WSB04010D2...

Страница 46: ...013CR2001A FRAME L 74 015LR3005A BAR IDLE UP 75 12200X016A BEARING IDLE UP 76 013LR2012B FRAME SENSOR 77 021LR3004A CASE SENSOR LO 78 021LR3003A CASE SENSOR UP 79 313LR3001A SENSOR ASS Y 80 381LR4027B...

Страница 47: ...P L 133 021LR1003A COVER TAKE UP 2 134 36400X002A SWITCH MAIN 135 141LR4003A BRACKET MOTOR 136 21000S025A MOTOR AC 137 130LR4004A GEAR MOTOR 138 447LR4001A KEY MOTOR TAKE UP 139 RE000600C8 E RING 141...

Страница 48: ...SAFETY COVER FRAME R 46 013LR4002A SAFETY COVER FRAME L 47 111LR4009A BOLT SAFETY COVER 48 138LR4010A SPRING SAFETY COVER 49 WPB04008A6 WASHER PLAIN 50 RE000400C8 E RING 51 NHB04032A6 NUT 53 141LR402...

Страница 49: ...N OF REVISION REV DATE APP BY CH BY DRA BY DESCRIPTION OF REVISION REV DATE REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FIN...

Страница 50: ...SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W 15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21 22 23 24 25 26 27 28 M...

Страница 51: ...RSC 1650HR Wire Diagram 51...

Страница 52: ...UB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN RSC 1650H MAIN PCB Layout connect part 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 10 WIRE MO...

Страница 53: ...8 wire in POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W RSC 1650C MAIN PCB Layout 1 WIRE MAIN above photo connect SUB PCB 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER ab...

Страница 54: ...METAL RSC 1650HR MAIN PCB Layout 4 WIRE UP HEATER above photo4 connect with 6 WIRE TAKE UP above photo6 connect AC MOTOR 7 above photo s 7 8 9 wire in POWER TRANSFORMER 1 WIRE MAIN above photo connect...

Страница 55: ...LOW HEATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb connect part FRAME R HEATER Layout 1 WIRE UP HEATER 2 connect above photo B BIMETAL and HEATER A WIRE SENSOR con...

Страница 56: ...with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650H B WIRE SAFETY S W connect with paper micro s w connect part connect part MICRO S W and FRAME L HEATER Layout A b FRAME GUIDE PAPER MICRO...

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