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EN

5.5.2.1. Hand start (all versions)

•  Pull the recoil-starter slowly until you feel some resistance. Bring 

the recoil handle slowly back.

•  Press the decompressor lever.
•  Pull the recoil handle hard and fast.
•  Repeat until the motor starts up..

?

5.5.2.2. Electric start (only motor version “E”)

When operating at temperatures below +5°C, it is recommended to 

hold decompressor lever for 2-3s during starter activity. Afterr this pe-

riod release the decompressor lever.

•  Turn the start key to “START”. Let go of the key as soon as the 

motor starts up.

Only start up for a maximum of 10 seconds! If the engine doesn’t start, 

wait one minute until trying to start-up again. This process may only 

be repeated for a maximum of 3 times, then the electric starter has to 

be left to cool down for at least 15 minutes. Contravening can result in 

damaging the starter and/or motor. Never start into the running engine!
If the motor does not start, try to vent the injection system as described 

in 5.4.3.

Generally you should not connect a load higher than 50% of the nomi-

nal load when the engine is cold. 

•  Observe the engine run and the colour of the exhaust gas after 

starting up. The engine should run smoothly after a few seconds.

5.5.3 Stopping the engine

•  Let the engine run without load for about five minutes after being 

used for heavy load – this way the motor can cool down.

•  Turn off the motor via the governor.

STOP

STOP

Press

Governor version „A“

Governor version „C“

•  When using devices of version “E” turn the start-key to position 

“OFF” – otherwise the battery will discharge.

Содержание ED4-0474-5

Страница 1: ...Air cooled single cylinder diesel engine ED4 5 series User and maintenance manual EN L1812 version March 2019 ED4 0474 5...

Страница 2: ...en necessary Corrected versions are available on our website Should questions come up about the device or its proper handling please contact us before installing or using it All pictures are used as s...

Страница 3: ...5 1 Components 13 5 2 Information about engine performance 13 5 3 Information about starter battery optional 13 5 4 Check ups before every start up 13 5 4 1 Engine oil 13 5 4 2 Fuel 14 5 4 3 Fuel sys...

Страница 4: ...ediate medical attention is required Do not attempt to vomit after swallowing Should fuel spill over your skin or clothes immediately rinse with soap and water and change your clothes Always keep the...

Страница 5: ...ructions Start the motor and let it get to operating temperature about 5 minutes of running the engine Stop the motor and drain the lubricating oil using the drain plug Fill motor protection oil into...

Страница 6: ...223 mm Height H 494 mm Shaft height W 155 mm Baseplate G1 G2 G3 95 mm 272 mm 117 mm Net weight 53 kg Sound level 89 dB A 4m 1 Rated maximal power All given information applies to the engine at 0m sea...

Страница 7: ...63 0 57 0 50 3500 0 70 0 70 0 70 0 69 0 66 0 64 0 64 0 64 0 63 0 63 0 61 0 55 0 48 4000 0 66 0 65 0 65 0 64 0 61 0 59 0 59 0 58 0 58 0 58 0 55 0 52 0 46 4500 0 60 0 60 0 60 0 58 0 56 0 54 0 54 0 53 0...

Страница 8: ...KW25x88 F2 MOTORWELLE TP26x77 FG2 35 35 86 35 18 8 65 0 2 30 30 65 0 2 14 M8 6H Tiefe 15 1 2 7 165 1 1 4 6 0 8 h 7 0 0 0 4 28 15 8 88 25 0 020 0 041 62 20 15 8 88 25 4 0 0 025 62 28 4 35 77 1 5 26 0...

Страница 9: ...ndation must be adequately dimensioned and tor sion resistant It has to be robust enough to absorb vibrations and to maintain alignment The foundation must be chosen so that all mounting feet are laid...

Страница 10: ...with the tolerance of the manufacturer Sloppy balancing can lead to vibrations bearing failure or to the shaft breaking Instructions Attach both coupling halves so that a movement is possible with bo...

Страница 11: ...are also necessary 4 8 2 Type C for constant speed This speed controller is made for fixed speed and is usually used as a speed controller for generators At delivery the engine is set up as follows Ra...

Страница 12: ...en there is too little oil A sudden fall in oil pressure cannot be measured Oil pressure sensor Thread 1 8 Closed 0 9bar Open 1 1bar GND over sensor thread on crankcase cover 12V 12V Lamp 4 9 4 2 Oil...

Страница 13: ...car battery to jump start the engine first disconnect the starter battery of the motor If the built in battery is completely drained the car battery could load an extremely large current into the star...

Страница 14: ...bottom nut During operation no diesel should escape Check this during a test run Reconnect the injection pipe and switch the governor to full speed The motor should start after a few tries The engine...

Страница 15: ...y be repeated for a maximum of 3 times then the electric starter has to be left to cool down for at least 15 minutes Contravening can result in damaging the starter and or motor Never start into the r...

Страница 16: ...as thoroughly servicing and maintaining the device significantly prolongs the life span of your device Small mistakes can cause huge problems even break the device entirely Here you will find instruct...

Страница 17: ...k cap and take out the fuel filter You can use a needle nose pliers to pull the fuel filter Make sure the gasket and the o ring of the fuel cock are securely set when reassembling After reassembling c...

Страница 18: ...ideal speed are important These two characteristics disagree with each other Optimal balance is reached when the speed changing causes a 1 time low oscillation This means set up the speed without loa...

Страница 19: ...Measure the battery voltage at the starter M8 screw If there is no voltage the battery pole cable is broken Check the voltage at the faston connector of the starter When the start key is set to posit...

Страница 20: ...Screws Check all screws including coupled device and the screws of the pedestal Check all screws which are easily accessible Refasten cylinder head and flywheel screws Governing Check easy moving of...

Страница 21: ...logged and the motor is getting too little air and therefor has low performance air filter clogged Clean or replace the air filter Clean air filter housing and intake manifold Wrong fuel Remove all fu...

Страница 22: ...ogged Clean and check injection nozzle Injection pump not proper mounted or broken Check injection pump position mounting If this is not the solution change the injection pump Governor blocked Speed a...

Страница 23: ...104 126 Crankcase gasket 1 ZSPMOT 00443 ZSPMOT 00444 ZSPMOT 00019 127 Main bearing 1 ZSPMOT 00105 ZSPMOT 00106 ZSPMOT 00107 129 Crankcase cover 1 130 Seal ring front 1 standard part 131 Screw 16 stand...

Страница 24: ...0128 222 Plate 1 ZSPMOT00709 223 Nut 2 standard part 224 Washer 2 standard part 230 Valve gasket 2 ZSPMOT 00129 ZSPMOT 00130 ZSPMOT 00131 301 Bonnet assy 1 ZSPMOT 00143 ZSPMOT 00143 ZSPMOT 00145 315 W...

Страница 25: ...5 504 503 502 510 507 508 508 511 512 505 401 405 407 407 406 408 602 602 601 601 605 603 413 412 Rotek order nr Nr Description pcs ED4 0219 ED4 0306 ED4 0474 118 Needle bearing camshaft 1 standard pa...

Страница 26: ...Washer 4 standard part 1411 Recoil starter assy 1 ZSPMOT 00065 ZSPMOT 00006 ZSPMOT 00017 1412 Screw 4 standard part 1501 Gasket 1 1502 Flywheel cover 1 1503 Rubber element 4 1505 Washer 4 standard pa...

Страница 27: ...uded from warranty Rotek can not be hold responsible for costs damage direct or indi rect losses including possible loss of profit loss of contract or loss of production which are a result of using th...

Страница 28: ...Rotek Handels GmbH Handelsstrasse 4 2201 Hagenbrunn Austria T 43 2246 20791 0 F 43 2246 20791 50 http www rotek at...

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