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3.7. Operation of compressed air tools
Compressed air tools can be operated up to a max. air requirement of 230 Nl/
min can be operated directly from the compressed air vessel. The air pressure
supplied by the compressed air vessel can be checked on the compressed air
vessel pressure gauge (Fig. 4 (30)). The compressor can be switched off at
any time with the compressor emergency stop button (Fig. 4 (29)). The adjusting
wheel must be raised to set the pressure of compressed air tools (Fig. 4 (31)).
The set pressure can be read at the compressed air tools pressure gauge (Fig.
4 (32)).
3.8. Transport and storage
Completely drain the electronic flushing and pressure testing unit, disinfection
and cleaning unit as well as the hoses to avoid damage; store at ≥ 5°C and
dry. Water residue from pressure testing with water, from flushing, disinfection,
cleaning and preservation should be removed with the compressor/water
connections connecting hose (Fig. 8 (38) (accessory) after every use. This
connected to the compressed air tools connection on one side (Fig. 4 (28)) and
respectively to the flushing supply (Fig. 1 (14)) or the pressure test with water
supply on the other side (Fig. 1 (24)). See 3.7 for the further procedure.
Protect
ROLLER’S Plus TW-D Color, ROLLER’S Plus H-R and ROLLER’S Plus
H-K against frost, heat and direct sunlight. Keep containers tightly closed and
store in a cool, well-aired place.
The water connections on the device and the hoses should be sealed by caps
or plugs to prevent contamination.
The water connections on the tool and the hoses should be sealed by caps or
plugs to prevent contamination.
4. Maintenance
4.1. Inspection
WARNING
Pull out the mains plug before inspection!
Check hoses and seals for damage before every use. Replace damaged hoses
and seals. Keep all the hose connections clean. Remove water residue from
flushing, disinfection, cleaning, preservation or from the pressure test with
water with the compressor/water connections connecting hose (Fig. 8 (38)
(accessory) after every use. Seal machine connections and hose ends with
caps or plugs. Rinse the disinfection and cleaning unit (Fig. 7), without bottle
(Fig. 7 (21)) with clean water after every use.
Keep all the hose connections clean. Open both condensation screw plugs
(Fig. 1 (34)) from time to time to drain condensation from the compressed air
tank (Fig. 1 (35)). Remove the protective hood for the following maintenance
work. Loosen the 6 screws of the protective hood (Fig. 1 (37)).
Empty the tank of the condensation and particle filter in the electronic flushing
and pressure testing unit with compressor regularly. The filter cartridge must
be cleaned and replaced if necessary. Clean the air filter of the compressor
regularly.
Change the fine filter cartridge (Art. No. 043054) of the fine filter (Art. No.
115609) regularly.
It is not necessary to calibrate the control elements of the ROLLER’S Multi-Con-
trol. It is recommended to check the pressure gauge every 2 years. The applied
pressures can be checked if necessary by additionally connecting a suitable
pressure gauge (see Accessories 1.2).
In order to ensure that the date and time remain saved at all times, the button
cell (Lithium CR1220, 3 V) on the back of the operating panel (Fig. 1 (36))
should be changed about every two years. Loosen the 6 screws of the protec-
tive hood (Fig. 1 (37)) to do this, remove the protective hood. Then loosen the
4 screws of the operating panel and change the button cell on the back of the
operating panel.
Clean the machine regularly especially when it has not been in use for a long
time. Clean plastic parts (e.g. housing) only with machine cleaner (Art. No.
140119) or a mild soap and a damp cloth. Do not use household cleaners.
These often contain chemicals which can damage the plastic parts. Never use
petrol, turpentine, thinner or similar products for cleaning.
Make sure that liquids cannot get inside the electronic flushing and pressure
testing unit with compressor.
4.2. Inspection / Repair
WARNING
Pull out the mains plug before carrying out maintenance or repair work!
This work may only be performed by qualified personnel.
5. Fault
NOTICE
If faults occur, first check whether the respective latest version software (Ver. Software) is installed on the input and control unit. Select the Settings menu and then
Device data to display the version software. The latest version software (Ver. Software) for the input and control unit is available by USB stick as a download under
www.albert-roller.de → Downloads → Software. Compare the number of the version software with the latest version software number and install the latest version
software on the input and control unit by means of a USB stick if necessary. See 2.3 for the further procedure.
5.1. Fault: Electronic flushing and pressure testing unit with compressor does not switch on after pressing the On/Off button (4).
Cause:
Remedy:
● On/Off button (Fig. 2 (4)) pressed too briefly.
● Press On/Off button for about 2 s, then release.
● PRCD fault current circuit breaker (Fig. 1 (1)) is not switched on.
● Switch on PRCD fault current circuit breaker as described in 2.1..
● Mains lead/PRCD defective.
● Have the mains lead/PRCD changed by qualified personnel or an authorised
ROLLER customer service workshop.
● Electronic flushing and pressure testing unit with compressor defective.
● Have the electronic flushing and pressure testing unit with compressor
checked/repaired by an authorised ROLLER customer service workshop.
5.2. Fault: Compressor will not start although there is low or no pressure in the compressed air tank (see the display on the compressed air tank pressure gauge
(Fig.4 (30)).
Cause:
Remedy:
● Compressor emergency stop button (Fig.4 (29)) is switched off.
● Switch on compressor by pulling out the emergency stop button.
● Electronic flushing and pressure testing unit with compressor defective.
● Have the electronic flushing and pressure testing unit with compressor
checked/repaired by an authorised ROLLER customer service workshop.
5.3. Fault: The necessary minimum flow velocity is not achieved in the flushing program.
Cause:
Remedy:
● Stop tap of the house connection is only partly open.
● Fully open the stop tap.
● Fine filter (Fig. 3 (12)) is contaminated.
● Clean or change the fine filter and filter cartridge.
● Not enough tapping points opened.
● Open the appropriate number of tapping points.
● Hoses connected incorrectly.
● Connect hoses as shown in Fig. 3.
● Wrong defaults entered.
● Check defaults, correct if necessary. Restart the program.
● Valves blocked, considerable, irremovable encrustations in the pipes.
● Clean/change valve(s). Clear encrustations.
5.4. Fault: The set pressure (p refer) is not reached in the test with compressed air or compressed air pump programs.
Cause:
Remedy:
● Installation or compressed air hose (Fig. 4 (23)) leaking.
● Check installation for leaks. Change the compressed air hose.
● No or too little pressure in the compressed air tank.
● See 5.2. Fault:
● Electronic flushing and pressure testing unit with compressor defective.
● Have the electronic flushing and pressure testing unit with compressor
checked/repaired by an authorised ROLLER customer service workshop.
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