RockShox DELUXE 2023 Скачать руководство пользователя страница 49

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Damper Piston Service

Remove the nylon compression ball from the seal head / air piston.

Remove the nylon compression ball from the seal head / air piston.
Clamp the seal head flat in a vise with soft jaws.

Clamp the seal head flat in a vise with soft jaws.
Insert a bearing punch 1/16" / 1.5 mm (OD) into the bleed hole at the

Insert a bearing punch 1/16" / 1.5 mm (OD) into the bleed hole at the

correct angle.

correct angle.
Gently tap the bearing punch and remove the nylon compression ball

Gently tap the bearing punch and remove the nylon compression ball

out of the seal head through the bleed port.

out of the seal head through the bleed port.
The nylon compression ball will be deformed and cannot be reused.

The nylon compression ball will be deformed and cannot be reused.

Discard the compression ball.

Discard the compression ball.
Remove the seal head / air piston from the vise.

Remove the seal head / air piston from the vise.

NOTICE

To ensure proper function, do not reuse the nylon compression ball.

Remove the split glide ring and seal head / air piston quad ring seal,

and discard them.

and discard them.
Clean the seal head / air piston.

Clean the seal head / air piston.

NOTICE

Do not remove or replace the seal head backup ring. The fixed

seal head backup ring is sized at the factory and does not require

service.

Bearing punch - 1/16" / 1.5 mm (OD)

Hammer / Mallet

Pick (non-metallic)

Содержание DELUXE 2023

Страница 1: ...SERVICE MANUAL GEN 0000000007153 Rev A 2022 SRAM LLC 2023 DELUXE...

Страница 2: ...NOT APPLY TO YOU LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed adjusted and or maintained according to the respective SRAM user manual The SRAM...

Страница 3: ...SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear...

Страница 4: ...EARING REMOVAL SHAFT EYELET 19 BEARING INSTALLATION SHAFT EYELET 22 DAMPER BODY BEARING EYELET ASSEMBLY REPLACEMENT 26 DELUXE SERVICE 27 PARTS TOOLS AND SUPPLIES 27 50 200 HOUR SERVICE AIR CAN SERVICE...

Страница 5: ...an the part with Clean the part with RockShox Suspension Cleaner or isopropyl alcohol and isopropyl alcohol and a clean lint free shop towel For hard to reach places e g upper tube lower a clean lint...

Страница 6: ...oduct version associated with the production model year Product details can be used to identify spare parts service kit and lubricant compatibility Model Code example RS DLX SEL C1 RS Product Type Rea...

Страница 7: ...stores suspension performance R e c o r d Y o u r S e t t i n g s Use the table below to record your shock settings to return your shock to its pre service settings Record your service date to track s...

Страница 8: ...Bearing press tool 22 mm OD x 10 mm ID bearing eyelet only Bearing punch 1 16 1 5 mm OD seal head compression ball removal 1 8 3 mm OD eyelet bearing removal Bench vise with soft jaws Crowfoot socket...

Страница 9: ...eed screw Nylon compression ball Seal head air piston Negative Volume Token Damper piston Compression rod Lift plate Travel reducer Eyelet bushing standard eyelet Air cap Air valve Threshold lever ped...

Страница 10: ...y Eyelet bearing x2 Lock piston Washer Washer Bottomout bumper Damper shaft Bleed screw Nylon compression ball Seal head air piston Negative Volume Token Damper piston Piston nut Compression rod Deten...

Страница 11: ...r can progressive Air can linear Washer Washer Bottomout bumper Damper shaft Bleed screw Nylon compression ball Seal head air piston Negative Volume Token Damper piston Piston nut Travel reducer Eyele...

Страница 12: ...nch vise with soft jaws M o u n t i n g H a r d w a r e R e m o v a l NOTICE To prevent damage to the shock use aluminium soft jaws and position the eyelet in the vise so that the adjustment knobs are...

Страница 13: ...on the end spacer on the end spacer Hold the pin catcher secure with a 13 mm open end or adjustable Hold the pin catcher secure with a 13 mm open end or adjustable wrench wrench NOTICE Do not scratch...

Страница 14: ...long the rod until it pushes the pin completely out of the eyelet and stops against the pushes the pin completely out of the eyelet and stops against the eyelet eyelet Unthread the catcher from the th...

Страница 15: ...3 mm wrench Hold the catcher secure with a 13 mm wrench Use a second 13 mm wrench to thread the push pin along the rod until Use a second 13 mm wrench to thread the push pin along the rod until the pu...

Страница 16: ...16 Eyelet Bushing Removal Clean the eyelet Clean the eyelet 4...

Страница 17: ...haft eyelet until the bushing rests Insert the threaded rod through the shaft eyelet until the bushing rests against the eyelet against the eyelet Thread the large open end of the catcher onto the rod...

Страница 18: ...rod and push Unthread and remove the catcher Remove the threaded rod and push pin tool pin tool Wipe the grease from the eyelet and bushing Wipe the grease from the eyelet and bushing To continue Stan...

Страница 19: ...e shop towels Nitrile gloves Safety glasses Lubricants and Fluids RockShox Suspension Cleaner or isopropyl alcohol RockShox Dynamic Seal Grease Common Tools Bearing press tool 22 mm OD x 10 mm ID bear...

Страница 20: ...te of the air valve first the air valve first Position the punch through one bearing and against the back of the Position the punch through one bearing and against the back of the opposite bearing Pre...

Страница 21: ...l process Turn the shock over and repeat the bearing removal process NOTICE Shaft Eyelet bearing eyelet Do not damage the air valve when tapping out the bearing Clean the bearing bores Clean the beari...

Страница 22: ...bearing bore then clamp the eyelet and Install a new bearing into one bearing bore then clamp the eyelet and bearing into a vise with soft jaws Press the bearing into the bearing bearing into a vise w...

Страница 23: ...edge press tool is centered and is not overlapping the bearing edge Press the bearing into the bearing bore until it stops Press the bearing into the bearing bore until it stops Remove the shock and...

Страница 24: ...then install a new bearing into the other bearing bore other bearing bore Clamp the eyelet and bearing into a vise with soft jaws then press the Clamp the eyelet and bearing into a vise with soft jaws...

Страница 25: ...Do not overtighten the bearing Overtightening can damage the bearing and cause it to malfunction To prevent damage to the bearing make sure that the bearing press tool contacts both the inner and oute...

Страница 26: ...ng dust covers Loosen the bearing eyelet bolts and remove the Loosen the bearing eyelet bolts and remove the damper body bearing eyelet assembly from the damper body from the damper body Install the n...

Страница 27: ...liers Open end wrench 13 x2 24 29 34 54 mm Pick metallic Pick non metallic Schrader valve tool Socket 12 mm Socket wrench Rubber strap wrench Torque wrench NOTICE Use only 2023 C1 Deluxe spare parts a...

Страница 28: ...cks Record this number Record this number to to assist you with post service set up assist you with post service set up Ultimate RCT Select RT Select RL Ultimate RCT Select RT Select RL Rotate the Thr...

Страница 29: ...ir is removed from both chambers Quickly releasing the air can trap air in the negative chamber and cause the air can to forcefully eject from the shock upon disassembly Use a Schrader valve tool to r...

Страница 30: ...ir can Firmly turn the wrench counter clockwise to unthread the air can wrench counter clockwise to unthread the air can Once it is completely unthreaded firmly pull the air can toward the end Once it...

Страница 31: ...TION EYE HAZARD Vacuum pressure will increase as you pull the air can along the damper body and will suddenly release when the air can is pulled off the air piston Wear safety glasses Remove the Count...

Страница 32: ...the specification a 2023 C1 Deluxe rear shock may include 0 4 Bottomless Tokens 0 1 negative volume Tokens include 0 4 Bottomless Tokens 0 1 negative volume Tokens Some Deluxe rear shocks include a b...

Страница 33: ...n Snap the negative volume Token onto the seal head air piston Token onto the seal head air piston Remove Negative Volume Token Remove Negative Volume Token Carefully pry up both sides of the negative...

Страница 34: ...ing located below the shaft eyelet threads Clean the inside of the eyelet Clean the inside of the eyelet Apply grease to a new o ring and install it into the eyelet Apply grease to a new o ring and in...

Страница 35: ...an the inside and outside of the air can Clean the inside and outside of the air can Inspect the inside surface of the air can for scratches dents or Inspect the inside surface of the air can for scra...

Страница 36: ...ting one end into the deepest groove in the air can then push the remainder of the ring into the groove in the air can then push the remainder of the ring into the groove groove Install the new wiper...

Страница 37: ...he air can and eyelet threads with a shop towel Apply grease to a new o ring and install it onto the air can Apply grease to a new o ring and install it onto the air can Set the air can aside Set the...

Страница 38: ...head air piston Clean the seal head air piston NOTICE Do not remove or replace the seal head backup ring The fixed seal head backup ring is sized at the factory and does not require service Apply gre...

Страница 39: ...further service service CAUTION EYE HAZARD Verify all pressure is removed from the shock before proceeding Failure to do so can cause the damper body to separate from the shaft eyelet at a high veloci...

Страница 40: ...with your hand to prevent the wrench from slipping and scratching the damper body Unthread the seal head air piston one scratching the damper body Unthread the seal head air piston one full turn full...

Страница 41: ...e the damper body vertically onto a shop towel and allow the excess oil and cleaner to drain excess oil and cleaner to drain Inspect the inside and outside surfaces of the damper body for Inspect the...

Страница 42: ...seal head air piston assembly above the vise block Clamp the damper shaft into the 10 mm vise block slot tight enough so Clamp the damper shaft into the 10 mm vise block slot tight enough so it does n...

Страница 43: ...ression needle and lock piston assembly from the damper piston and damper shaft Set the piston assembly from the damper piston and damper shaft Set the compression needle assembly aside compression ne...

Страница 44: ...s is normal shims may stick to the underside of the lock piston This is normal NOTICE Apply pressure to the Lock Piston Tool when removing the lock piston to prevent the tool from slipping on the pist...

Страница 45: ...Loosen the piston nut Do not remove it completely from the piston assembly to avoid separating the remove it completely from the piston assembly to avoid separating the parts parts 7 12 mm Ultimate R...

Страница 46: ...shaft and slide the piston and shim stacks stacks from the damper shaft and slide the piston and shim stacks onto the pick to keep them all together in the correct order onto the pick to keep them all...

Страница 47: ...seal head air piston assembly from the damper shaft Remove the bottom out bumper and discard it Remove the bottom out bumper and discard it Clean the damper shaft Clean the damper shaft Install a new...

Страница 48: ...install it Apply grease to a new internal o ring and install it Remove the inner o ring from the underside of the seal head air Remove the inner o ring from the underside of the seal head air piston a...

Страница 49: ...ugh the bleed port The nylon compression ball will be deformed and cannot be reused The nylon compression ball will be deformed and cannot be reused Discard the compression ball Discard the compressio...

Страница 50: ...he shaft eyelet threads Remove the o ring located below the shaft eyelet threads Clean the inside of the eyelet Clean the inside of the eyelet Apply grease to a new o ring and install it into the eyel...

Страница 51: ...vise blocks grease so the damper shaft does not spin in the vise blocks Clamp the damper shaft in the vise blocks with the seal head air Clamp the damper shaft in the vise blocks with the seal head ai...

Страница 52: ...e damper shaft Insert the pick into the damper shaft and install the piston assembly Insert the pick into the damper shaft and install the piston assembly onto the damper shaft onto the damper shaft S...

Страница 53: ...he stepped side down facing the shims and piston with the stepped side down facing the shims and piston Thread the nut onto the damper shaft by hand when all shims are Thread the nut onto the damper s...

Страница 54: ...te RCT In the same order as removed install the lock shim In the same order as removed install the lock shim stack onto the piston bolt stack onto the piston bolt Use a second pick to guide the shims...

Страница 55: ...and Apply even downward pressure to the Deluxe RCT NUDE Lock Piston Apply even downward pressure to the Deluxe RCT NUDE Lock Piston Tool when installing the lock piston to prevent the tool from slippi...

Страница 56: ...press the nut Align the guide pin with the hole in the lift plate then press the nut down to lock the compression rod assembly into place down to lock the compression rod assembly into place NOTICE D...

Страница 57: ...r valve adapter and pump from the damper body Spray RockShox Suspension Cleaner inside and outside of the damper Spray RockShox Suspension Cleaner inside and outside of the damper body body Place the...

Страница 58: ...able below printed on the damper body as specified in the table below Do not push the IFP in too far If it is pushed into the damper body Do not push the IFP in too far If it is pushed into the damper...

Страница 59: ...ghten the vise tight enough to crush the damper body The RockShox Rear Shock Body Vise Block holds the IFP in place Failure to use the vise block when clamping the damper body into the vise may result...

Страница 60: ...Do not hold the eyelet while installing the seal head air piston and Do not hold the eyelet while installing the seal head air piston and damper piston The seal head air piston may move and cause too...

Страница 61: ...le into place below the threads Install the bleed screw into the bleed port and thread it in until you feel Install the bleed screw into the bleed port and thread it in until you feel it contact the n...

Страница 62: ...n pressurized remove the air valve adapter tool from the air valve port before removing it from the shock adapter tool from the air valve port before removing it from the shock pump pump NOTICE Separa...

Страница 63: ...r Measure assembly onto the damper body Slide it to Install the Counter Measure assembly onto the damper body Slide it to the seal head air piston the seal head air piston Apply grease to the seal hea...

Страница 64: ...op when damper body protrudes through the air can wiper seal Stop when there is a gap between the air can and the shaft eyelet assembly there is a gap between the air can and the shaft eyelet assembly...

Страница 65: ...can decal While holding the strap wrench firmly to stabilize the shock tighten the While holding the strap wrench firmly to stabilize the shock tighten the eyelet assembly into the air can Use the ap...

Страница 66: ...hing pin If this works you have completed mounting hardware and bushing service If you are unable to install your standard eyelet mounting hardware using your fingers use the RockShox Rear Shock 1 2 x...

Страница 67: ...let bushing it pushes the bushing pin into the shock eyelet bushing Use one spacer to check the pin position The pin should be centered Use one spacer to check the pin position The pin should be cente...

Страница 68: ...st onto each end of the bushing pin pin The bushing pin should be centered in the eyelet and no portion of The bushing pin should be centered in the eyelet and no portion of either end should protrude...

Страница 69: ...all the bearing dust covers when the shock is installed back onto Install the bearing dust covers when the shock is installed back onto the bicycle the bicycle S h o c k I n s t a l l a t i o n a n d...

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Страница 71: ...1598 8 Chung Shan Road Shen Kang Hsiang Taichung City Taiwan R O C WORLD HEADQUARTERS SRAM LLC 1000 W Fulton Market 4th Floor Chicago Illinois 60607 U S A EUROPEAN HEADQUARTERS SRAM Europe Paasbosweg...

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