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Introduction

4

I

I  

 INTRODUCTION

 

Installation, use and maintenance manual

This Manual is an integral part of the  GAHP A appliance 

and must be handed to the end user together with the 

appliance.

I.1 

 

 RECIPIENTS

This Manual is intended for:

 

End user, for appropriate and safe use of the appliance.

 

Qualified installer, for correct appliance installation.

 

Planner, for specific information on the appliance.

I.2 

 

 CONTROL  DEVICE

In order to be able to work, the GAHP A unit needs a control 

device (DDC, CCP/CCI or external requests), which must be con-

nected by the installer.

II  

 SYMBOLS AND DEFINITIONS

 

II.1 

 

 KEY  TO  SYMBOLS

DANGER

WARNING

NOTE

PROCEDURE

REFERENCE (to other document)

II.2 

 

 TERMS AND DEFINITIONS

GAHP appliance/unit = equivalent terms, both used to des-

ignate the GAHP gas powered absorption heat pump (Gas 

Absorption Heat Pump).

TAC = Technical Assistance Centre authorised by Robur.

External request = generic control device (e.g. thermostat, tim-

er or any other system) equipped with a voltage-free NO contact 

and used as control to start/stop the GAHP unit.

CCI Controller (Comfort Controller Interface) = optional Robur 

control device which lets you manage up to three consistent 

modulating GAHP units (GAHP A, GAHP GS/WS) only for heating.

CCP Controller (Comfort Control Panel) = Robur control device 

which lets you manage in modulation mode up to 3 consistent 

GAHP units (GAHP A, GAHP GS/WS) and all system components 

(probes, diverter/mixing valves, circulating pumps), including 

any integration boiler.

DDC Control (Direct Digital Controller) = optional Robur con-

trol device to manage one or more Robur appliances in ON/OFF 

mode (GAHP heat pumps, GA chillers) or in modulating mode 

(AY boilers).

RB100/RB200 Devices (Robur Box) = optional interface devices 

complementary to DDC, which may be used to broaden its func-

tions (heating/cooling/DHW production service demands and 

control of system components such as third party generators, 

adjustment valves, circulators, probes).

Heat generator = equipment (e.g. boiler, heat pump, etc..) pro-

ducing heating and/or DHW.

GUE (Gas Utilization Efficiency) = efficiency index of gas heat 

pumps, equal to the ratio between the thermal energy pro-

duced and the energy of the fuel used (relative to LCV, lower 

calorific value).

First start-up = appliance commissioning operation which may 

only and exclusively be carried out by a TAC.

S61/Mod10/W10 Boards = electronic boards on the GAHP unit, 

to control all functions and to provide interface with other devic-

es and with the user.

III  

 WARNINGS

 

III.1 

   GENERAL AND SAFETY WARNINGS

Installer's qualifications

Installation must exclusively be performed by a qualified 

firm and by qualified personnel, with specific knowledge 

on heating, cooling, electrical systems and gas applianc-

es, in compliance with the laws in force in the Country of 

installation.

Declaration of conformity

Upon completing installation, the installing firm shall 

issue to the owner/client the appliance's workmanlike 

conformity declaration, according to national/local reg-

ulations in force and the manufacturer's instructions/

provisions.

Misuse

The appliance must only be used for the purposes for 

which it has been designed. Any other use is deemed 

hazardous. Incorrect use may affect operation, duration 

and safety of the appliance. Adhere to the manufactur-

er's instructions.

Use of the appliance by children

The appliance can be used by children over 8 years old, 

and by people with reduced physical, sensory or men-

tal capabilities, or lack of experience or knowledge, 

only if they are under surveillance or after they have re-

ceived instructions regarding safe use of the appliance 

Содержание GAHP A indoor

Страница 1: ...GAHP A Installation use and maintenance manual powered by gas and renewable energies Air Water gas absorption heat pump...

Страница 2: ...tered trademarks contained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of...

Страница 3: ...pump p 20 3 5 Antifreeze function p 20 3 6 Antifreeze liquid p 21 3 7 System water quality p 21 3 8 System filling p 22 3 9 Fuel gas supply p 22 3 10 Combustion products exhaust p 23 3 11 Flue gas con...

Страница 4: ...r Box optional interface devices complementary to DDC which may be used to broaden its func tions heating cooling DHW production service demands and control of system components such as third party ge...

Страница 5: ...P unit uses the ammonia water absorption cycle The water ammonia solution is contained in the sealed circuit The solution is harmful for health if it is ingested inhaled or comes in contact with the s...

Страница 6: ...ed Furthermore they comply with the requirements of the follow ing standards EN 378 Refrigerating systems and heat pumps Other applicable provisions and standards The design installation operation and...

Страница 7: ...steel pipe and alumin ium fins Automatic microprocessor controlled finned coil defrosting valve Low power consumption refrigerant fluid oil pump Standard or S1 silenced fan reduction of electrical co...

Страница 8: ...Features and technical data 8 1 Figure 1 2 Dimensions standard fan Figure 1 3 Dimensions low consumption silenced fan...

Страница 9: ...t view 1 Fan 2 Tapping point for flue analisys 3 Gas valve 4 Combustion air intake 5 Combustion blower 6 Ignition transformer 7 Tmix air gas mixture temperature probe 8 Oil pump 9 Water inlet connecti...

Страница 10: ...ernal components left side view 1 Manual reset of the flue exhaust thermostat 2 Sensing element of the flue exhaust thermostat 3 80mm flue gas exhaust 4 Generator fin temperature sensor 5 Flame sensor...

Страница 11: ...nual GAHP A 11 1 Figure 1 6 Internal components right side view 1 TG generator temperature probe 2 Safety valve 3 Delivery pipe flowmeter 4 Flow temperature probe 5 Limit thermostat 6 Defrosting valve...

Страница 12: ...trodes FLS Flame sensor LS Gas valve ON indicator lamp GV Gas solenoid valve TC Manual flue gas thermostat TL Generator limit thermostat FM Flowmeter CWS Condensate water sensor VD Defrosting valve FA...

Страница 13: ...rature probe TMIX Combustion air temperature sensor TA Ambient air temperature sensor TG Generator temperature sensor TF Fumes temperature sensor or generator fin sensor TEVA Evaporator outlet tempera...

Страница 14: ...10 board connector on Mod10 JP10 6 pole flame controller connector JP12 Flue gas probe or generator fin probe input JTAG S61 board programming connector MAIN 230V L N S61 board supply input 230 Vac N...

Страница 15: ...HPMP Primary circuit hot water pump control output 0 10 V CPMP S1 low consumption fan control output 0 10 V NC1 C1 Status indication of locking warnig error CN5 Blower control J82 W10 auxiliary contr...

Страница 16: ...lso be controlled via generic request de vices e g thermostat timer switch contactor fitted with voltage free NO contact This system only provides elementary control on off with fixed set point temper...

Страница 17: ...4 0 maximum flow rate of flue gas condensate l h 4 0 water content inside the appliance l 4 Water fitting type F thread 1 1 4 Gas connection type F thread 3 4 Flue gas exhaust diameter mm 80 residual...

Страница 18: ...able for the load Do not stand under suspended loads 2 2 HANDLING 2 2 1 Handling and lifting Always handle the appliance in its packing as delivered by the factory To lift the appliance use straps or...

Страница 19: ...ble mate rials or components in compliance with applicable regulations 2 4 2 Clearances around the appliance The minimum clearance distances shown in Figure 2 2 p 19 bar any stricter regulations are r...

Страница 20: ...2 isolation ball valves on the inlet water piping 1 separator filter 1 flow regulation valve if the circulation pump is with constant flow 1 water circulation pump towards the appliance on the output...

Страница 21: ...GA Glycol Water glycol mixture freezing temper ature Percentage of increase in pressure drops Loss of efficiency of unit 10 3 C 15 5 C 6 0 0 5 20 8 C 8 0 1 0 25 12 C 10 0 2 0 30 15 C 12 0 2 5 35 20 C...

Страница 22: ...ient gas pressure for the appliance 3 9 4 Supply gas pressure This appliance is equipped for a maximum gas supply pressure of 50 mbar The appliance s gas supply pressure both static and dynamic must c...

Страница 23: ...ed firm with materials and components complying with the regulations in force in the country of installation Always provide a socket for flue gas analysis in an accessible position In case the check v...

Страница 24: ...ions in force It is forbidden to use gas pipes as earthing Cable segregation Keep power cables physically separate from signal ones Do not use the power supply switch to turn the ap pliance on off Nev...

Страница 25: ...electrical board of the appliance according to the Procedure 4 2 p 24 2 Connect the three lead in wires to the terminal block TER in the electrical panel on the machine 3 Provide the earth lead in wir...

Страница 26: ...cable section only or OPEN Detail B if the node is intermediate two connected CAN bus cable sections 4 Connect the DDC or the CCP CCI to the CAN bus cable ac cording to the instructions in the follow...

Страница 27: ...ND JUMPER J1 P8 L H GND H L JUMPER J21 P8 H L GND C D E Place the CLOSED J21 Jumpers Detail A if the node is terminal one connected CAN bus cable section only or OPEN Detail B if the node is intermedi...

Страница 28: ...terminal block L Phase N Neutral Components NOT SUPPLIED PM Water pump 700 W Note 1 Jumper J10 must be closed if the installed pump is not a Wilo electronic pump Jumper J10 must be opened if the insta...

Страница 29: ...and equipped with all safety and control devices required by the regulations in force Absence of leaks in the water and gas systems Type of gas for which the appliance is designed natural gas or LPG...

Страница 30: ...ons reset errors Paragraph 7 5 p 33 Menu 3 display and setting to set the value of some sys tem parameters e g water setpoint temperature the val ues are initialised by the TAC at first start up It is...

Страница 31: ...x settings Specific technical and system knowledge is required for complex settings Contact a TAC 6 NORMAL OPERATION This section is for the end user The use of the device by the end user is only per...

Страница 32: ...system manager Environmental or operational heavy conditions In environmental or operational conditions particularly heavy for example heavy duty use of the appliance salty environment etc maintenance...

Страница 33: ...ntact the TAC 7 5 2 Locked out appliance An external intervention reset or repair is required due to an appliance fault or problem with the system A reset may be enough for a temporary and provisional...

Страница 34: ...er 21 If the code persists shows up again or in case of doubt contact the TAC 408 Flame controller error NA Contact authorised Technical Assistance 410 Low hot water flow Reset is automatic when the t...

Страница 35: ...automatically 20 minutes after the code is generated Reset may be performed from the DDC CCI or from the S61 board menu 2 parameter 21 If the code persists shows up again or in case of doubt contact...

Страница 36: ...the TAC 482 Invalid bank 2 parameters Reset is automatic when the triggering condi tion ceases Contact the TAC 484 Transformer or 24 Vac fuse fault NA Contact the TAC 485 Invalid module type configura...

Страница 37: ...TO 0 021 kW Standby mode P SB 0 005 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound power level indoors outdoo...

Страница 38: ...W Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound power level indoors outdoors L WA 74 dB For water or brine to w...

Страница 39: ......

Страница 40: ...111 F 39 035 884165 www robur it robur robur it 26 04 2021 21MCLSDC015 Code D LBR548 Revision AA Robur is dedicated to dynamic progression in research development and promotion of safe environmentally...

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