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Heating engineer 

Installation, use and maintenance manual – GAHP A 

23

3

3.10 

   COMBUSTION PRODUCTS EXHAUST

Compliance with standards

The appliance is approved for connection to a combus-

tion products exhaust duct for the types shown in Table 

1.1 

p. 16.

3.10.1 

   Flue gas exhaust connection

 

Ø 80 mm (with gasket), on the left, at the top (Figure 

3.2 

p. 23).

3.10.2 

   Flue gas exhaust kit

The appliance is supplied with flue gas exhaust kit, to be fitted 

by the installer, including (Figure 3.2 

p. 23):

 

1 pipe Ø 80 mm, length 300 mm, with terminal and socket 

for flue gas analysis

 

1 support collar

 

1 90° elbow Ø 80 mm

 

1 rain cover

Figure 3.2  

 Flue gas exhaust

90° elbow Ø 80

Pipe Ø 80 300 mm with terminal

Rain cover

Collar

How to install the flue gas kit

Figure 3.2 

p. 23:

1.  Remove the front panel.

2.  Fasten the collar (D) with its spacer to the left side panel 

of the appliance.

3.  Fit the terminal/pipe assembly (B) to the elbow (A).

4.  Fit the rain cover (C) onto the elbow (A).

5.  Remove the protection cover.

6.  Insert the elbow/terminal/pipe assembly into the flue 

gas exhaust.

7.  Fit the assembly closing the collar (D) and place the rain 

cover.

8.  Fit the front panel back on.

The cap prevents water and foreign bodies from entering 

the appliance before the fumes kit is installed. The cap 

should thus be removed only when the kit itself has 

been fully assembled and installed.

3.10.3 

   Possible  flue

If required, the appliance may be connected to a flue appropri-

ate for condensing appliances.

 

To size the flue refer to Table 1.1 

p. 16 and design manual.

 

If several appliances are connected to a single flue, it is oblig-

atory to install a check valve on the flue gas exhaust of each.

 

The flue must be designed, sized, tested and constructed 

by a skilled firm, with materials and components complying 

with the regulations in force in the country of installation.

 

Always provide a socket for flue gas analysis, in an accessible 

position.

In case the check valves are installed outside, an appro-

priate UV ray protection must be assured (if the valve 

is in plastic) as well as protection from potential winter 

freezing of condensate backflow into the siphon.

3.11 

   FLUE GAS CONDENSATE DRAIN

The GAHP A unit is a condensing appliance and therefore pro-

duces condensation water from combustion flue gases.

Condensate acidity and exhaust regulations

The flue gas condensate contains aggressive acid sub-

stances. Refer to applicable regulations in force for con-

densate exhaust and disposal.

If required, install an acidity neutraliser of adequate 

capacity.

Do not use gutters to discharge the condensate

Do not discharge the flue condensate in gutters, due to 

the risk of materials corrosion and ice formation.

3.11.1 

   Flue gas condensate connection

The fitting for flue gas condensate drain is located on the left 

side of the appliance (Figure 3.3 

p. 24).

 

The distance L between the sleeve and the base must not 

exceed 110 mm.

 

The corrugated condensate drain pipe must be connected 

to a suitable drain manifold.

 

The junction between the pipe and the manifold must re-

main visible.

 

The connection of the discharge to the sewerage system 

must be made at atmospheric pressure, i.e. by dripping into 

a siphoned container connected to the sewerage system.

3.11.2 

   Flue gas condensate drain manifold

To make the condensate drain manifold:

 

Size the ducts for maximum condensation flow rate (Table 

1.1 

p. 16).

 

Use plastic materials resistant to acidity pH 3-5.

 

Provide for min. 1% slope, i.e. 1 cm for each m of the length 

(otherwise a booster pump is required).

 

Prevent freezing.

 

Dilute, if possible, with domestic waste water (e.g. bath-

rooms, washing machines, dish washers...), basic and neu-

tralising.

Содержание GAHP A indoor

Страница 1: ...GAHP A Installation use and maintenance manual powered by gas and renewable energies Air Water gas absorption heat pump...

Страница 2: ...tered trademarks contained within this publication are not affected With the aim of continuously improving the quality of its products Robur S p A reserves the right to modify the data and contents of...

Страница 3: ...pump p 20 3 5 Antifreeze function p 20 3 6 Antifreeze liquid p 21 3 7 System water quality p 21 3 8 System filling p 22 3 9 Fuel gas supply p 22 3 10 Combustion products exhaust p 23 3 11 Flue gas con...

Страница 4: ...r Box optional interface devices complementary to DDC which may be used to broaden its func tions heating cooling DHW production service demands and control of system components such as third party ge...

Страница 5: ...P unit uses the ammonia water absorption cycle The water ammonia solution is contained in the sealed circuit The solution is harmful for health if it is ingested inhaled or comes in contact with the s...

Страница 6: ...ed Furthermore they comply with the requirements of the follow ing standards EN 378 Refrigerating systems and heat pumps Other applicable provisions and standards The design installation operation and...

Страница 7: ...steel pipe and alumin ium fins Automatic microprocessor controlled finned coil defrosting valve Low power consumption refrigerant fluid oil pump Standard or S1 silenced fan reduction of electrical co...

Страница 8: ...Features and technical data 8 1 Figure 1 2 Dimensions standard fan Figure 1 3 Dimensions low consumption silenced fan...

Страница 9: ...t view 1 Fan 2 Tapping point for flue analisys 3 Gas valve 4 Combustion air intake 5 Combustion blower 6 Ignition transformer 7 Tmix air gas mixture temperature probe 8 Oil pump 9 Water inlet connecti...

Страница 10: ...ernal components left side view 1 Manual reset of the flue exhaust thermostat 2 Sensing element of the flue exhaust thermostat 3 80mm flue gas exhaust 4 Generator fin temperature sensor 5 Flame sensor...

Страница 11: ...nual GAHP A 11 1 Figure 1 6 Internal components right side view 1 TG generator temperature probe 2 Safety valve 3 Delivery pipe flowmeter 4 Flow temperature probe 5 Limit thermostat 6 Defrosting valve...

Страница 12: ...trodes FLS Flame sensor LS Gas valve ON indicator lamp GV Gas solenoid valve TC Manual flue gas thermostat TL Generator limit thermostat FM Flowmeter CWS Condensate water sensor VD Defrosting valve FA...

Страница 13: ...rature probe TMIX Combustion air temperature sensor TA Ambient air temperature sensor TG Generator temperature sensor TF Fumes temperature sensor or generator fin sensor TEVA Evaporator outlet tempera...

Страница 14: ...10 board connector on Mod10 JP10 6 pole flame controller connector JP12 Flue gas probe or generator fin probe input JTAG S61 board programming connector MAIN 230V L N S61 board supply input 230 Vac N...

Страница 15: ...HPMP Primary circuit hot water pump control output 0 10 V CPMP S1 low consumption fan control output 0 10 V NC1 C1 Status indication of locking warnig error CN5 Blower control J82 W10 auxiliary contr...

Страница 16: ...lso be controlled via generic request de vices e g thermostat timer switch contactor fitted with voltage free NO contact This system only provides elementary control on off with fixed set point temper...

Страница 17: ...4 0 maximum flow rate of flue gas condensate l h 4 0 water content inside the appliance l 4 Water fitting type F thread 1 1 4 Gas connection type F thread 3 4 Flue gas exhaust diameter mm 80 residual...

Страница 18: ...able for the load Do not stand under suspended loads 2 2 HANDLING 2 2 1 Handling and lifting Always handle the appliance in its packing as delivered by the factory To lift the appliance use straps or...

Страница 19: ...ble mate rials or components in compliance with applicable regulations 2 4 2 Clearances around the appliance The minimum clearance distances shown in Figure 2 2 p 19 bar any stricter regulations are r...

Страница 20: ...2 isolation ball valves on the inlet water piping 1 separator filter 1 flow regulation valve if the circulation pump is with constant flow 1 water circulation pump towards the appliance on the output...

Страница 21: ...GA Glycol Water glycol mixture freezing temper ature Percentage of increase in pressure drops Loss of efficiency of unit 10 3 C 15 5 C 6 0 0 5 20 8 C 8 0 1 0 25 12 C 10 0 2 0 30 15 C 12 0 2 5 35 20 C...

Страница 22: ...ient gas pressure for the appliance 3 9 4 Supply gas pressure This appliance is equipped for a maximum gas supply pressure of 50 mbar The appliance s gas supply pressure both static and dynamic must c...

Страница 23: ...ed firm with materials and components complying with the regulations in force in the country of installation Always provide a socket for flue gas analysis in an accessible position In case the check v...

Страница 24: ...ions in force It is forbidden to use gas pipes as earthing Cable segregation Keep power cables physically separate from signal ones Do not use the power supply switch to turn the ap pliance on off Nev...

Страница 25: ...electrical board of the appliance according to the Procedure 4 2 p 24 2 Connect the three lead in wires to the terminal block TER in the electrical panel on the machine 3 Provide the earth lead in wir...

Страница 26: ...cable section only or OPEN Detail B if the node is intermediate two connected CAN bus cable sections 4 Connect the DDC or the CCP CCI to the CAN bus cable ac cording to the instructions in the follow...

Страница 27: ...ND JUMPER J1 P8 L H GND H L JUMPER J21 P8 H L GND C D E Place the CLOSED J21 Jumpers Detail A if the node is terminal one connected CAN bus cable section only or OPEN Detail B if the node is intermedi...

Страница 28: ...terminal block L Phase N Neutral Components NOT SUPPLIED PM Water pump 700 W Note 1 Jumper J10 must be closed if the installed pump is not a Wilo electronic pump Jumper J10 must be opened if the insta...

Страница 29: ...and equipped with all safety and control devices required by the regulations in force Absence of leaks in the water and gas systems Type of gas for which the appliance is designed natural gas or LPG...

Страница 30: ...ons reset errors Paragraph 7 5 p 33 Menu 3 display and setting to set the value of some sys tem parameters e g water setpoint temperature the val ues are initialised by the TAC at first start up It is...

Страница 31: ...x settings Specific technical and system knowledge is required for complex settings Contact a TAC 6 NORMAL OPERATION This section is for the end user The use of the device by the end user is only per...

Страница 32: ...system manager Environmental or operational heavy conditions In environmental or operational conditions particularly heavy for example heavy duty use of the appliance salty environment etc maintenance...

Страница 33: ...ntact the TAC 7 5 2 Locked out appliance An external intervention reset or repair is required due to an appliance fault or problem with the system A reset may be enough for a temporary and provisional...

Страница 34: ...er 21 If the code persists shows up again or in case of doubt contact the TAC 408 Flame controller error NA Contact authorised Technical Assistance 410 Low hot water flow Reset is automatic when the t...

Страница 35: ...automatically 20 minutes after the code is generated Reset may be performed from the DDC CCI or from the S61 board menu 2 parameter 21 If the code persists shows up again or in case of doubt contact...

Страница 36: ...the TAC 482 Invalid bank 2 parameters Reset is automatic when the triggering condi tion ceases Contact the TAC 484 Transformer or 24 Vac fuse fault NA Contact the TAC 485 Invalid module type configura...

Страница 37: ...TO 0 021 kW Standby mode P SB 0 005 kW Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound power level indoors outdoo...

Страница 38: ...W Crankcase heater mode P CK kW Other items Capacity control For air to water heat pumps Rated air flow rate outdoors __ 11000 m h Sound power level indoors outdoors L WA 74 dB For water or brine to w...

Страница 39: ......

Страница 40: ...111 F 39 035 884165 www robur it robur robur it 26 04 2021 21MCLSDC015 Code D LBR548 Revision AA Robur is dedicated to dynamic progression in research development and promotion of safe environmentally...

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