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KIT# 917-3

04/21/08

KS

11. Bolt the frame rail brace into place using the supplied 8mm x 1.25 x 30mm bolts, 8mm fender washers and
lock washers. Repeat for the other side, using four per side (Fig. W).

12. Now, bolt the main receiver brace to the inner frame rail brace using the supplied 5/8" x 3" bolt and lock
washer. Repeat for the other side (Fig. X).

13. Remount the fascia retainer brackets removed in step 7 (Fig.Y).

14. Replace the lower shoulder bolts removed in step 9 (Fig.Z).

15. Locate the wiring harness behind the front frame (Fig.AA) and pull it loose. Then, using the receiver brace
as a drill template, drill a 17/32" hole in the front of the frame. On the driver's side, use the brace as a template
to drill through the frame. On the passenger side, use the brace as a template to drill out the tow hook stop
(Fig.BB,CC). The pin is hardened steel and will require a sharp drill bit. Take care to avoid the wiring harness.

16. Bolt the rear brace in place under the frame on each side with a (Fig.DD) ½" x 1¾" bolt through a existing
frame hole into the rear main brace threaded mounting hole. Line the front of the braces up with the holes you
just drilled in step 15.

17. Bolt through the front of main receiver brace, 3/8" spacer, frame and rear brace with a ½" x 9" bolt, lock
and nut on each side (Fig.EE). 

Note:

 only driver's side uses a 3/8" spacer.

Fig.W

Fig.X

Fig.Y

Fig.Z

Fig.AA

Fig.BB

Fig.CC

Fig.DD

Fig.EE

All illustrations and specifications contained herein are based on the latest information available at the time of publication approval.
ROADMASTER, INC. reserves the right to make changes at any time without notice in material, specification and models or to discontinue models.

BASEPLATE KIT

 

INSTALLATION INSTRUCTIONS

ROADMASTER, Inc.     6110 NE 127th Ave.     Vancouver, WA 98682     1-800-669-9690     fax 360-735-9300     www.roadmasterinc.com

Содержание 917-3

Страница 1: ...2 1 2 x 1 3 4 BOLT 350096 00 6 4 LOCKWASHER 350309 00 7 4 NUT 350258 00 8 2 5 8 x 3 BOLT 350154 00 9 2 LOCKWASHER 350313 00 10 2 DRAW PIN SPRING PIN 357035 00 13 1 MAIN BRACE C 000991A 14 1 DRIVER SIDE ARM WELDMENT C 000992 15 1 PASSENGER SIDE ARM WELDMENT C 000993 16 1 PASSENGER SIDE REAR MOUNTING WELDMENT C 000994 17 1 DRIVER SIDE REAR MOUNTING WELDMENT C 000995 18 1 DRIVER SIDE REAR WELDMENT C ...

Страница 2: ...e to the towed vehicle will result This bracket is only warranteed for the original installation Installing a used bracket on another vehicle is not recommended and will void the warranty Failure to follow these instructions can result in property damage personal injury or even death WARNING WARNING IMPORTANT All brackets must be assembled with all the bolts left loose for final adjustment and pos...

Страница 3: ...astener and a 10mm head bolt on each side of the fascia near the headlights Fig B C D 2 Push down on four clips in the middle of the grille then pull forward to remove Fig E F 3 Remove nine plastic fasteners from under the fascia Fig G then two more located higher on the splash panel on each side Fig H Fig B Fig C Fig D Fig E Fig F Fig G Fig H Fig I Fig J Fig K Fig L BASEPLATE KIT INSTALLATION INS...

Страница 4: ...n pull the sides of the fascia out and forward to remove Fig O Then remove the energy absorption foam Fig P 7 Remove the fascia retainer brackets under each headlight by remov ing five 10mm head bolts and one plastic fastener per bracket Fig Q R 8 Now remove the bumper core four bolts per side Fig S T 9 Remove the lower shoulder bolts located below the frame Fig U 10 Insert both frame rail braces ...

Страница 5: ...g BB CC The pin is hardened steel and will require a sharp drill bit Take care to avoid the wiring harness 16 Bolt the rear brace in place under the frame on each side with a Fig DD x 1 bolt through a existing frame hole into the rear main brace threaded mounting hole Line the front of the braces up with the holes you just drilled in step 15 17 Bolt through the front of main receiver brace 3 8 spa...

Страница 6: ...NTS BOLT TORQUE REQUIREMENTS BOLT TORQUE REQUIREMENTS METRIC BOLTS Thread Size Grade Plated Unplated 12mm 1 25 8 8 70 ft lb 65 ft lb 12mm 1 5 8 8 66 ft lb 61 ft lb 12mm 1 75 8 8 65 ft lb 60 ft lb 14mm 2 0 8 8 104 ft lb 97 ft lb METRIC BOLTS Thread Size Grade Plated Unplated 8mm 1 0 8 8 20 ft lb 18 ft lb 8mm 1 25 8 8 19 ft lb 18 ft lb 10mm 1 25 8 8 38 ft lb 36 ft lb 10mm 1 5 8 8 37 ft lb 35 ft lb S...

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