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4 • 35-3001-01H Hydrogen Sample-Draw Detector

Detector/Amp Terminal Strip

The detector/amp terminal strip is the upper twelve-point terminal strip in the bottom right corner 
of the main circuit board. Use the detector/amp terminal strip to connect the hydrogen sensor to the 
main circuit board.

NOTE:

The hydrogen sensor is factory-wired to the main circuit board. See the “Installation” 
section on page 6 for all wiring procedures related to the sample-draw detector.

Interconnect Terminal Strip

The interconnect terminal strip is the lower twelve-point terminal strip in the bottom right corner of 
the main circuit board. Use the interconnect terminal strip to connect the sample-draw detector to a 
controller.

Oxygen Sensor Terminal Strip

The oxygen sensor terminal strip is a two-point terminal strip in the upper right corner of the main 
circuit board. This terminal strip is not used in this version of the sample-draw detector.

Pump Connector

The pump connector is the two-point connector below the oxygen terminal strip in the upper right 
corner of the main circuit board. Use the pump connector to connect the pump to the main circuit 
board.

NOTE:

The pump is factory-wired to the main circuit board. See “Installation” on page 6 for all 
wiring procedures related to the sample-draw detector.

Flowmeter Circuit Board Connector

The flowmeter circuit board connector is a six-position connector in the upper left corner of the 
main circuit board. Use the flowmeter circuit board connector to connect the flowmeter circuit 
board to the main circuit board. 

NOTE:

The flowmeter circuit board is factory wired to the main circuit board. See “Installation” 
on page 6 
for all wiring procedures related to the sample-draw detector.

Flowmeter Circuit Board

The flowmeter circuit board is mounted to the left side of the main circuit board using standoffs. It 
includes the flowmeter, sensor flow control valve, status LEDs, pressure switch, and pump reset 
switch.

Flowmeter

The flowmeter is mounted to the right side of the flowmeter circuit board. You can see it through 
the window in the door. A ball in the flowmeter column indicates the flow rate to the sensor. The 
flowmeter measures the flow in the range 0.2 to 2.0 SCFH (Standard Cubic Feet per Hour). The 
optimum flow rate is 1.0 SCFH.

Sensor Flow Control Valve

The sensor flow control valve is mounted to the flowmeter circuit board above the flowmeter. The 
sensor flow control valve adjusts the flow rate to the detector. Turn the valve’s knob 
counterclockwise to increase the flow and clockwise to decrease the flow.

Содержание 35-3001-01H

Страница 1: ...www rkiinstruments com 35 3001 01H Hydrogen Sample Draw Detector Operator s Manual Part Number 71 0320RK Revision A Released 8 3 17...

Страница 2: ...iodic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the...

Страница 3: ...placement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATION...

Страница 4: ...Draw Detector to a Controller 8 Start Up 10 Introducing Incoming Power 10 Setting the Zero Reading 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 12 Replacing Components of the Hydrogen S...

Страница 5: ...and safe operation of the 35 3001 01H and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 35 3001 01H as described in this manual Table 1 Specifications Tar...

Страница 6: ...nstallation where general purpose equipment is in use B W Hydrogen Sensor Oxygen Sensor Terminal Strip Pump Hydrogen Flow Block B G Detector Amp Terminal Strip Factory Wired Mounting Foot 4X _ O X Y G...

Страница 7: ...ctory installed If the particle filter is installed directly to the inlet fitting the tubing stub must be used If the particle filter is installed somewhere else like at the end of the inlet line the...

Страница 8: ...to the main circuit board See Installation on page 6 for all wiring procedures related to the sample draw detector Flowmeter Circuit Board Connector The flowmeter circuit board connector is a six pos...

Страница 9: ...left of the main circuit board The filter prevents particulates and water in the incoming gas sample from damaging the flow and detection systems Replace the filter when it appears dirty discolored o...

Страница 10: ...owing when you select the mounting site Is there enough room to open the housing door and make wiring and tubing connections at the bottom of the housing Make sure there is sufficient room to perform...

Страница 11: ...components 4 Connect a length of sample tubing to the other side of the particle filter and route it to the sampling area 1 4 O D rigid polypropylene Teflon or flexible polyurethane tubing may be use...

Страница 12: ...t to seal the connection between the tubing and the inlet fitting 3 Hand tighten the nut on the exhaust fitting so the ferrules clamp on the tubing If the tube nut is removed see Figure 5 for the arra...

Страница 13: ...etector to a Controller 9 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that can be used...

Страница 14: ...o test the sample line press and hold the reset switch and plug the open end of the sample line with your thumb If the flowmeter ball drops to the bottom of the flowmeter the incoming sample line is n...

Страница 15: ...ce the response time of this test use a short incoming sample line If the sample draw detector s sample line is long connect a shorter line for this test Make sure you reconnect the sample line after...

Страница 16: ...the sensor flow control valve 2 If you cannot set the correct flow rate check the sample lines for obstructions or kinks 3 Verify that the sensor wiring is correct and secure Wiring the Sample Draw Hy...

Страница 17: ...ining plate then lift the plate connector and sensor out of the housing 5 Unplug the connector from the sensor 6 Verify that you are using the correct replacement sensor NC 6244A is printed on the sen...

Страница 18: ...factory set low flow setting is 0 6 SCFH 0 1 To adjust the low flow setting 1 Use the sensor flow control valve to set the flow to 0 6 SCFH Turn the valve s knob counterclockwise to increase the flow...

Страница 19: ...ome out with the tube nut Be careful not to lose the O ring that may come out with the tubing stub If you do lose the O ring or if it is damaged see Parts List on page 17 for the spare part number 3 P...

Страница 20: ...tion using a demand flow regulator Preparing for Calibration 1 Follow the instructions in the controller s operator s manual for entering calibration mode NOTE If you can verify a fresh air environmen...

Страница 21: ...ple tubing 3 16 ID x 5 16 OD 3 feet for calibration kit 17 2670 Inlet fitting O ring 17 2671 Inlet fitting front ferrule 17 2672 Inlet fitting back ferrule and tube nut 30 1016RK Pump 33 0165RK Hydrop...

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