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10 • 35-3001-01H Hydrogen Sample-Draw Detector

Start Up

This section describes procedures to start up the sample-draw detector and place the sample-draw 
detector into normal operation.

Introducing Incoming Power

1. Complete the installation procedures described earlier in this manual.

2. Verify that the wiring is correct and secure. Refer to the controller operator’s manual for 

connections at the controller.

3. Turn on or plug in the power to the controller, then turn on the controller.
4. Verify that the sample-draw detector’s Pilot LED is on.
5. Verify that the controller is on and operating properly. Refer to the controller operator’s 

manual.

6. Verify that the flowmeter indicates a flow rate of approximately 1.0 SCFH. If necessary, use 

the sensor flow control valve to adjust the flow rate. Turn the valve’s knob counterclockwise to 
increase the flow and clockwise to decrease the flow.

NOTE:

The following step tests for leaks in the sample line. This test will cause a low flow 
condition at the sample-draw detector and a fail condition at the controller. Be sure to put 
the controller into its calibration program or disable external alarms before performing 
this test.

7. Verify that the incoming sample line is not leaking. To test the sample line, press and hold the 

reset switch and plug the open end of the sample line with your thumb. If the flowmeter ball 
drops to the bottom of the flowmeter, the incoming sample line is not leaking.

8. Remove your thumb from the sample line, release the reset switch, and verify the flowmeter 

returns to a normal flow rate.

9. Enable alarms or place the controller in normal operation.

CAUTION:

Allow the sample-draw detector to warm up for 5 minutes before you continue with 
the next section, “Setting the Zero Reading.”

Setting the Zero Reading

CAUTION:

If you suspect the presence of combustible gas in the monitoring environment, use 
the calibration kit and the zero air calibration cylinder to introduce “fresh air” to 
the sensor and verify an accurate zero setting. See “Calibration” on page 16
 for 
instructions on using a zero air calibration cylinder for setting the zero reading.

1. Verify that the sample-draw detector is sampling a fresh air environment (environment known 

to be free of combustible gas).

2. Verify a reading of 0 %LEL on the controller display screen for the applicable channel.

If the display reading is 0 % LEL, start up is complete. The sample-draw detector is in normal 
operation. If the display reading is not 0 % LEL, continue with step 3.

3. Perform a zero operation at the controller. See “Setting the Zero Reading” on page 16 and the 

controller operator’s manual for instructions to perform a zero operation.

Содержание 35-3001-01H

Страница 1: ...www rkiinstruments com 35 3001 01H Hydrogen Sample Draw Detector Operator s Manual Part Number 71 0320RK Revision A Released 8 3 17...

Страница 2: ...iodic calibration and maintenance of the detector is essential for proper operation and correct readings Please calibrate and maintain this detector regularly Frequency of calibration depends upon the...

Страница 3: ...placement costs local repair costs transportation costs or contingent expenses incurred without our prior approval THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES AND REPRESENTATION...

Страница 4: ...Draw Detector to a Controller 8 Start Up 10 Introducing Incoming Power 10 Setting the Zero Reading 10 Maintenance 11 Preventive Maintenance 11 Troubleshooting 12 Replacing Components of the Hydrogen S...

Страница 5: ...and safe operation of the 35 3001 01H and to minimize the risk of personal injury Be sure to maintain and periodically calibrate the 35 3001 01H as described in this manual Table 1 Specifications Tar...

Страница 6: ...nstallation where general purpose equipment is in use B W Hydrogen Sensor Oxygen Sensor Terminal Strip Pump Hydrogen Flow Block B G Detector Amp Terminal Strip Factory Wired Mounting Foot 4X _ O X Y G...

Страница 7: ...ctory installed If the particle filter is installed directly to the inlet fitting the tubing stub must be used If the particle filter is installed somewhere else like at the end of the inlet line the...

Страница 8: ...to the main circuit board See Installation on page 6 for all wiring procedures related to the sample draw detector Flowmeter Circuit Board Connector The flowmeter circuit board connector is a six pos...

Страница 9: ...left of the main circuit board The filter prevents particulates and water in the incoming gas sample from damaging the flow and detection systems Replace the filter when it appears dirty discolored o...

Страница 10: ...owing when you select the mounting site Is there enough room to open the housing door and make wiring and tubing connections at the bottom of the housing Make sure there is sufficient room to perform...

Страница 11: ...components 4 Connect a length of sample tubing to the other side of the particle filter and route it to the sampling area 1 4 O D rigid polypropylene Teflon or flexible polyurethane tubing may be use...

Страница 12: ...t to seal the connection between the tubing and the inlet fitting 3 Hand tighten the nut on the exhaust fitting so the ferrules clamp on the tubing If the tube nut is removed see Figure 5 for the arra...

Страница 13: ...etector to a Controller 9 If shielded cable is used connect the cable s drain wire to an available chassis earth ground at the controller RKI controllers typically have a ground stud that can be used...

Страница 14: ...o test the sample line press and hold the reset switch and plug the open end of the sample line with your thumb If the flowmeter ball drops to the bottom of the flowmeter the incoming sample line is n...

Страница 15: ...ce the response time of this test use a short incoming sample line If the sample draw detector s sample line is long connect a shorter line for this test Make sure you reconnect the sample line after...

Страница 16: ...the sensor flow control valve 2 If you cannot set the correct flow rate check the sample lines for obstructions or kinks 3 Verify that the sensor wiring is correct and secure Wiring the Sample Draw Hy...

Страница 17: ...ining plate then lift the plate connector and sensor out of the housing 5 Unplug the connector from the sensor 6 Verify that you are using the correct replacement sensor NC 6244A is printed on the sen...

Страница 18: ...factory set low flow setting is 0 6 SCFH 0 1 To adjust the low flow setting 1 Use the sensor flow control valve to set the flow to 0 6 SCFH Turn the valve s knob counterclockwise to increase the flow...

Страница 19: ...ome out with the tube nut Be careful not to lose the O ring that may come out with the tubing stub If you do lose the O ring or if it is damaged see Parts List on page 17 for the spare part number 3 P...

Страница 20: ...tion using a demand flow regulator Preparing for Calibration 1 Follow the instructions in the controller s operator s manual for entering calibration mode NOTE If you can verify a fresh air environmen...

Страница 21: ...ple tubing 3 16 ID x 5 16 OD 3 feet for calibration kit 17 2670 Inlet fitting O ring 17 2671 Inlet fitting front ferrule 17 2672 Inlet fitting back ferrule and tube nut 30 1016RK Pump 33 0165RK Hydrop...

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