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(1) ROCタイプとVCタイプは、S-*タイプとは構造が異なり、13ページ b)の作業を行って

はいけません。無理に押したりたたいたりすると、カップラが破損し、作動油が流れなくなり
ます。

(2) 作動油は、一般作動油のISO

VG32 (理研パワーオイル、又は同等品)

をお使いください。リン酸エステル、水-グリコール、w/oエマルジョン系作動油は使用できませ
ん。パッキンの劣化及び機器の腐食などにより、本機が故障します。ご使用の場合には、当社にご
連絡ください。

(3) 廃棄される廃油(作動油)は「産業廃棄物」に該当しますので、自治体の許可を得ている産業廃棄

物収集業者、または産業廃棄物処理業者に委託して廃棄してください。

WELCOME TO THE WORLD OF RIKEN HYDRAULIC POWER EQUIPMENT !!

This operation manual covers operation procedures, warnings and cautions, and trouble shootings for

RIKEN Hand-operated Hydraulic Pump Model

P - 4

and its peripherals.

Before operation, you are kindly requested to read this manual carefully, and to understand the contents

thoroughly. This manual should be put by yourself before, under, and after operation.

SAFETY INSTRUCTIONS

To use this pump safely, correct operations and periodical checkings shall be requested. Do not

operate this pump before you read and understand safety instructions thoroughly shown in this

manual. And follow

, this mark is used to prevent you from causing property

losses or damages, also follow

, this mark is used to prevent you from causing

personal injury.

(1) Do not use this pump at the place where personal injury or property damage might happen when

you scatter the hydraulic working oil through your faults. Do not use this pump around the fire.

(2) Do not modify this pump. If you should modify, before modification, you should consult RIKEN or

authorized agents of RIKEN. We are not in a position to guarantee your modifications without

our written approval.

(3) If you operate this pump with air valve closed, when the working oil returns to the tank, the

pressure in the tank will be increased, and the tank might be damaged.

(4) If you return the oil, exceeding the tank capacity, to the tank, the pressure in the tank will be

increased, and the tank might be damaged. Also you might be injured.

(5) Retract the ram piston fully. If you fill the oil with the ram piston extended, when the ram

piston retracts, the oil might flow out from the tank.

(6) The maximum output pressure of these pumps is 70MPa. For safety, each pump is factory fitted

with a high pressure safety valve adjusted to 73MPa. Do not allow the safety valve to be

increased a level hagher than 73MPa.

(7) If this pump is used to operate the peripherals, whose operating pressure is less than 70MPa, set

the high pressure safety valve at the peripherals' operation pressure. If not, the peripheral(s)

might be damaged.

(8) If you release the pressure suddenly from the jacking up rams or wire strands, the loads may fall

down or spring. Then personal injury may be caused. Consult RIKEN or RIKEN's authorized

agents for these applications. They will recommend you suitable valves.

(9) Be sure to use the rams not exceeding the rated pressure capacity. If the pressure exceeds the

rated capacity, the rams and hoses might be damaged, and personal injury may happen.

(10) The allowable eccentric load on the ram piston should be under 2.5%. If you apply more than

2.5% eccentric load, the piston might be bent and/or the cylinder tube might be damaged.

(11) Be sure not to touch the hose under pressure. If you touch the hose, and the hose is damaged,

the pressure oil will jet out to pierce through your hands.

- 2 -

Содержание P-4

Страница 1: ...P 4 P 4D HAND OPERATED HYDRAULIC PUMP OPERATION AND SERVICE MANUAL RIKEN KIKI CO LTD...

Страница 2: ......

Страница 3: ...1 2 3 4 5 6 7 8 9 10 2 5 11 12 13 14 1...

Страница 4: ...t be damaged 4 If you return the oil exceeding the tank capacity to the tank the pressure in the tank will be increased and the tank might be damaged Also you might be injured 5 Retract the ram piston...

Страница 5: ...shes into your eyes clean your eyes by fresh water immediately then go to doctor Also clean your skins out by use of the fresh waster and the soap 1 The structure of ROC type VC type couplers is diffe...

Страница 6: ...mp is to be drenched 3 The atmosphere temperature should be between 0 to 40 C 4 Use RIKEN s genuine peripheral hydraulic power equipment only 5 Use RIKEN s genuine high pressure hoses high pressure pi...

Страница 7: ...pacity Usable oil Weight approx kg Hydraulic working oil ISO VG32 RIKEN POWER OIL or equivalent D e s c r i p t i o n Reservoir Operation lever Air valve and oil feeding port with level gauge Operatio...

Страница 8: ...working oil ISO VG32 RIKEN POWER OIL or equivalent D e s c r i p t i o n Reservoir Operation lever Air valve and oil feeding port with level gauge Operation valve handle Lever grip Lever hook Rc3 8 O...

Страница 9: ...ivers oil High pressure safety valve Eliminate the maximum pressure so as to avoid the damages of the equipment and or the pipings Low pressure safety valve Eliminate the low pressure so as to advance...

Страница 10: ...h pressure safety valve The high pressure safety valve eliminates the maximum pressure in the system Do not ad just this valve unnecessarily The maximum output pressure of these pumps is 70MPa For saf...

Страница 11: ...personal injury may be caused Consult RIKEN or RIKEN s authorized agents for these applications They wil recommend you suitable valves 4 Peripherals Rams a Use at 70 to 80 capacity of the ram specifi...

Страница 12: ...NH3 8 VC c shows the length of the hoses b If the high pressure hose touches the floor or the goods the hose will be rubbed due to the As the length of the hose changes in flexibility and the shock c...

Страница 13: ...mixing into the system Tighten the bag nut of the couplers for S 1 2 5 completely If not tightened completely the rams do not operate smoothly If the pull side coupler is not tightened completely as t...

Страница 14: ...d oil exceeding the oil level line shown on oil level gauge b Be sure to change oil at least once a year Preparations before Operation The hand pumps are to be used with rams and hoses According to th...

Страница 15: ...uplers S 1R etc Hose side coupler Ram side coupler b In case of hose side couplers only push the steel ball in the coupler by use of a screw driver In case of S 1H S 23H or S 24H only b The structure...

Страница 16: ...might be damaged and the personal injury might be caused b To take the air valve out Take out the air valve with oil level gauge The air valve has two 2 parts of threads After the 1st thread part is l...

Страница 17: ...f the visual check is accepted there might be a crack and or a pin hole inside Even if life time is still left taking applications into consideration change hoses periodically Check the hoses visually...

Страница 18: ...he oil would not flow See page 11 6 Periodical cleaning The most possible cause of the pump trouble would be dusts Keep the pump and peripherals always clean and avoid the mixturing of dusts into the...

Страница 19: ...ever hook Push the lever grip and fix the lever by use of the lever hook c To disconnect couplers and mount duster caps Disconnect the high pressure hose from the ram and mount the duster caps on the...

Страница 20: ...s heavy pull up the lever a little and repeat pumping by use of both hands h To retract the ram Shift 4 way manual valve to B port pull port of ram to retract the ram piston After the whole required o...

Страница 21: ...e Bag nut of coupler S 1 S 2 is loosen and the Tighten the bag nut by hand If the pressure oil flow is blocked is left use a pipe wrench 13 Slow ram speed Air is included in the hose and ram Release t...

Страница 22: ...P Hand Pump Structural Drawing 20 A B A B P 4D 72S 71 70 69 68 49 67 49 47 46 59S 61 34S 26 50 16 1 25 8S 29 45 49 6 5 7 25 23 51S 18S 24 13 11 15S 12S 23 29 29 15S 2 3 4 17 17 33 32S 31 1S 55 57 51S...

Страница 23: ...teel ball 6 3 7 9 Steel ball 7 9 JASO 3053 O ring JASO 3053 AN6227 7 O ring AN6227 7 Lever grip Lever set Lever body Reservoir set JIS B 2401 P16 O ring JIS B 2401 P16 Lever hook Cross recessed head s...

Страница 24: ...If you require dimensional drawing of this pump please ask RIKEN s authorized agents 108 0074 4 24 50 TEL 03 3447 1151 FAX 03 5488 7022 564 0052 10 21 TEL 06 6384 2766 FAX 06 6368 2333 812 0011 3 12...

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