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Pipe ID Control System. RF096-35/55-100 Series

RF096-35/55-100 [Revision 1.0.0] 12.12.2018

Contents

.............................................................................................................................................3

1. Safety precautions

.............................................................................................................................................3

2. CE сompliance

.............................................................................................................................................3

3. Laser safety

.............................................................................................................................................3

4. General information

.............................................................................................................................................4

5. Basic technical data

.............................................................................................................................................4

6. Example of item designation when ordering

.............................................................................................................................................5

7. Structure and operating principle

.............................................................................................................................................5

8. Connection

.............................................................................................................................................6

9. Network configuration

........................................................................................................................................... 6

9.1. PC

........................................................................................................................................... 8

9.2. PLC

........................................................................................................................................... 11

9.3. I-7580 module

.............................................................................................................................................12

10. GSD import

.............................................................................................................................................14

11. Project setup

.............................................................................................................................................21

12. Communication

........................................................................................................................................... 21

12.1. Communication sequence

........................................................................................................................................... 22

12.2. PROFINET Input Data Area

................................................................................................................. 22

12.2.1. "Interval time" mode

................................................................................................................. 22

12.2.2. "Fixed data length" mode

................................................................................................................. 23

12.2.3. "End character" mode

........................................................................................................................................... 23

12.3. PROFINET Output Data Area

................................................................................................................. 24

12.3.1. Data output command (byte 1)

................................................................................................................. 24

12.3.2. Control bit (byte 2)

................................................................................................................. 24

12.3.3. Output data length (byte 3, byte 4)

................................................................................................................. 25

12.3.4. Fixed data length (byte 5, byte 6)

................................................................................................................. 25

12.3.5. Interval time (byte 7)

................................................................................................................. 25

12.3.6. Timeout value (byte 8)

........................................................................................................................................... 26

12.4. Communication between PLC and system

................................................................................................................. 26

12.4.1. General information

................................................................................................................. 27

12.4.2. Data transfer

................................................................................................................. 27

12.4.3. Calibration

................................................................................................................. 27

12.4.4. Measurement

................................................................................................................. 27

12.4.5. Go to zero

........................................................................................................................................... 28

12.5. Communication tests

........................................................................................................................................... 30

12.6. Diagnostic messages

................................................................................................................. 30

12.6.1. Output Data Error

................................................................................................................. 30

12.6.2. Input Data Error

.............................................................................................................................................30

13. Intended use

........................................................................................................................................... 30

13.1. Preparation for use

........................................................................................................................................... 30

13.2. Measurements

.............................................................................................................................................31

14. Technical support

.............................................................................................................................................31

15. Warranty policy

.............................................................................................................................................31

16. Revisions

.............................................................................................................................................31

17. Distributors

Содержание RF096-35/55-100 Series

Страница 1: ...rtified according to ISO 9001 2015 PIPE ID CONTROL SYSTEM 22 Logoisky tract Minsk 220090 Republic of Belarus tel fax 375 17 357 36 57 info riftek com User s manual www riftek com RF096 35 55 100 Serie...

Страница 2: ...2 2 Fixed data length mode 23 12 2 3 End character mode 23 12 3 PROFINET Output Data Area 24 12 3 1 Data output command byte 1 24 12 3 2 Control bit byte 2 24 12 3 3 Output data length byte 3 byte 4 2...

Страница 3: ...ves EU directive 2014 30 EU Electromagnetic compatibility EMC EU directive 2011 65 EU RoHS category 9 3 Laser safety The system makes use of an c w 660 nm wavelength semiconductor laser Maximum output...

Страница 4: ...1 Laser safety class 2 IEC60825 1 Interface Ethernet and PROFINET Power supply V 220 Measurement time s 5 Environmental resistance Vibration 20 g 10 1000 Hz 6 hours for each of XYZ axes Shock 30 g 6 m...

Страница 5: ...the laser sensor At the command of an external controller the laser sensor moves into the hole The sensor begins to rotate and scans the inner surface of the pipe transmits the polar coordinates of th...

Страница 6: ...n below PC PLC I 7580 Device name PLC_1 Device name i 7580 IP 192 168 1 210 IP 192 168 6 211 IP 192 168 1 212 Mask 255 255 0 0 Mask 255 255 0 0 Mask 255 255 0 0 9 1 PC 1 Select Start Menu Control Pane...

Страница 7: ...ht click on Local Area Connection and select Properties 4 Select Internet Protocol Version 4 TCP IPv4 and click on Properties 5 Select Use the following IP address and enter the IP address Subnet Mask...

Страница 8: ...8 Pipe ID Control System RF096 35 55 100 Series RF096 35 55 100 Revision 1 0 0 12 12 2018 9 2 PLC 1 Double click the TIA icon to start Step 7 V11 2 Click Project view...

Страница 9: ...55 100 Revision 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 9 3 Search for accessible devices 4 Select PLC and click the Online diagnostics button 5 Set the IP address and the subn...

Страница 10: ...10 Pipe ID Control System RF096 35 55 100 Series RF096 35 55 100 Revision 1 0 0 12 12 2018 6 Set the device name...

Страница 11: ...on 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 11 9 3 I 7580 module 1 Search for accessible devices 2 Select I 7580 module and click the Online diagnostics button 3 Set the IP addre...

Страница 12: ...et the device name 10 GSD import Please follow the steps to import the GSD file Step 1 Get the GSD file The GSD file can be downloaded from an FTP site ftp ftp icpdas com pub cd fieldbus_cd profinet c...

Страница 13: ...35 55 100 Revision 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 13 2 Click Project view 3 Select Menu Options Install general station description file GSD 4 Select and install the GS...

Страница 14: ...RF096 35 55 100 Revision 1 0 0 12 12 2018 11 Project setup Please follow the steps to setup the project Step 1 Create the project 1 Double click the TIA icon to start Step 7 V11 2 Create the project S...

Страница 15: ...RF096 35 55 100 Revision 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 15 2 Select Add new device 3 Set the PLC name to PLC_1...

Страница 16: ...16 Pipe ID Control System RF096 35 55 100 Series RF096 35 55 100 Revision 1 0 0 12 12 2018 4 Set the IP address and the subnet mask for PLC and add the new subnet 5 Add the I 7580 module...

Страница 17: ...RF096 35 55 100 Revision 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 17 6 Select the PROFINET interface 7 Set the device name to i 7580...

Страница 18: ...18 Pipe ID Control System RF096 35 55 100 Series RF096 35 55 100 Revision 1 0 0 12 12 2018 8 Set the IP address for the I 7580 module 9 Set the module type for the I 7580 module...

Страница 19: ...RF096 35 55 100 Revision 1 0 0 12 12 2018 Pipe ID Control System RF096 35 55 100 Series 19 10 Set parameters for the I 7580 module 11 Compile and download to the device...

Страница 20: ...20 Pipe ID Control System RF096 35 55 100 Series RF096 35 55 100 Revision 1 0 0 12 12 2018...

Страница 21: ...data is transferred from the COM port input buffer to the PROFINET IO device output buffer and from the PROFINET IO device input buffer to the COM port output buffer The data flow is illustrated below...

Страница 22: ...to identify data from two batches of data packet These modes are 1 Interval time 2 Fixed data length and 3 End character of data 12 2 1 Interval time mode If the time between two consecutive bytes ex...

Страница 23: ...time needed to transmit three bytes then the module treats this situation as an end of a string To use this feature the End char of input data parameter must not be set to None 12 3 PROFINET Output D...

Страница 24: ...If the user changes the first byte but doesn t increase progressively it ex 0 2 1 3 2 5 the converter will send a diagnostic message Output data data loss This message informs the user that the PROFI...

Страница 25: ...5 ms 12 3 6 Timeout value byte 8 The timeout is only relevant for the communication between the I 7580 converter and the serial network The converter receives the response of the device at the COM por...

Страница 26: ...Calibration Done Bool 24 2 Bool Calibration error Bool 24 3 Start measure command Bool Measure running Bool 24 4 Bool Measure Done Bool 24 5 Bool Measure error Bool 24 6 New data transfer Bool New da...

Страница 27: ...process it sets Calibration Done TRUE and holds it waiting a reply from PLC PLC reads that the pipe control system has completed the procedure and resets Start calibration command FALSE The pipe contr...

Страница 28: ...ne FALSE 12 5 Communication tests The user can perform communication tests by connecting the system to the PC using the Ethernet connector Step 1 Run SSH client 1 On the PC we use PuTTY to test 2 Ente...

Страница 29: ...process still works kill it by the command kill 9 XXX where XXX the number of the run process 4 Run the test process LD_LIBRARY_PATH run_contest 5 Make a selection by typing a number 1 4 1 Test the da...

Страница 30: ...put Data Error 1 When the serial network speed is higher than the PROFINET network speed and the serial device continuously transmits data to the I 7580 module the input buffer of the I 7580 module wi...

Страница 31: ...edmeasurement com a u BENELUX Althen Sensors Controls BV Vlietweg 17a 2266KA Leidschendam The Netherlands Tel 31 70 3924421 Fax 31 70 3644249 sales althen nl www althensensors com www althencontrols c...

Страница 32: ...1 91021 20 Fax 49 2831 91021 99 info cnc step de www cnc step de INDIA Pragathi Solutions 698 5th Main 8th Cross HAL 3rd Stage New Tippasandra Road Bangalore 560075 India Tel 91 80 32973388 Tel fax 91...

Страница 33: ...d test ru www d test ru SERBIA SLOVAKIA RMT Ltd Zahradni 224 739 21 Paskov Czech Republic Tel 420 558640211 Fax 420 558640218 rmt rmt cz www rmt cz SOUTH AFRICA Ratcom Enterprise Pty Ltd CSIR BUILDING...

Страница 34: ...Kartal Istanbul Tel 90 216 970 1318 Tel 90 850 840 2334 info tekma eu www tekma eu UKRAINE KODA Frunze st 22 61002 Harkov Ukraine Tel fax 38 057 714 26 54 mail koda com ua www koda com ua UNITED KINGD...

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