Riello Condexa Pro3 230 IN V02 Скачать руководство пользователя страница 5

5

TECHNICAL FEATURES

 

3.2 

Advantages

 

− Totally pre-mixed micro-flame jet burner;

 

− condensing stainless steel exchanger, with efficiency up 

to 109% (see Figure 1);

 

− power from 23 to 115 kW ;

 

− possibility to manage 32 thermal units (burners) in series 

for a maximum power of 3680 kW;

 

− maximum exhaust flue exit temperature 80°C;

 

− plastic  flue  manifold  in  PP  self-extinguishing  (see  par 

4.8):

 

− water manifold, condensate and smoke manifold inside 

the boiler;

 

− quick  connection  of  both   water, condensate  and  flue 

manifolds (with exit on the right and left side);

 

− weather temperature adjustment device supplied;

 

− modulating and modular regulation of the single ther-

mal elements power;

 

− automatic changeover (at adjustable time intervals) of 

the burners ignition order;

 

− choice of the cascade insertion criteria of the burner 

(power %);

 

− hot water and systems control at different temperatures, 

with or without function priority;

 

− automatic summer/winter switch-over;

 

− anti-legionella mode (only available with remote con-

trol);

 

− hour and week programming schedule (only available 

with remote control);

 

− minimum flow capacity of thermal carrier fluid controlled 

by a differen-tial pressure switch;

3.3 

Safety devices

All the functions of the thermal module are electrically con-

trolled. Any anomaly causes the lock out of the single thermal 

element and the automatic shut down of the gas valve.

The water circulation system includes:

 

− auto reset safety thermostat for  each thermal element;

 

− safety water differential pressure switch for each thermal 

element;

 

− temperature probe on each thermal element flow and 

return. Probes are managed by an electronics homolo-

gated for safety performances and with a double proces-

sor technology. Such device allows to continually control 

both flow temperature and the 

Δ

t between flow and re-

turn of the battery element;

 

− modulating flow temperature regulation for both single 

elements and the whole battery.

The combustion system includes:

 

− gas electro valve in  B+C class for each thermal element, 

with gas flux pneumatic compensation according to the 

inlet air flow ( air/gas 1:1 ratio);

 

− ionization electrode for continual flame control;

 

− flue pipes temperature control for each thermal element.

Protective actions and therefore closure of gas valves on each 

heating unit are activated in the following cases:

 

− flame burnt out;

 

− over-temperature in exchanger system;

 

− high temperature of exhaust fumes;

 

− reduced air flow.

 

0

The appliance must not be started up, even temporarily, 

where the safety devices have been mishandled or exclud-

ed.

 

9

Safety devices must be replaced by the authorized Technical 

Assistance Service only, exclusively using original parts.

3.4 

Components

Condexa Pro3 IN-EXT

 is made up of a series of Thermal Units 

installed in battery placed inside a metal casing.

Each thermal unit is connected to the system in parallel posi-

tion as compared to the others, through a flow, return, gas, flue 

manifold and condensate discharge manifold.

According to the heat demand, the regulation system switches 

on and regulates the single thermal units in order to guarantee 

an optimal balance between power required by the system and 

power supplied by the boiler (see Figure 1).

Each 

Condexa Pro3 IN-EXT

 can be serially matched up with oth-

er similar boilers, even with different power, in order to make 

modular heating thermal plants made up of several “casings” 

which shall be hydraulic connected and controlled by a single 

modular boiler integrated inside each single unit.

This regulation system has many advantages: maximum ex-

ploitation of the condensation technology, excellent modularity 

of each single boiler and of the whole the battery ones, ratio of 

the system modulation equal to 1:157 in order to cover any pow-

er range from 23 to 3680 kW.

All these features contribute to maximize the economy of the 

condensing boiler and to allow an excellent system-boiler 

matching.

The ignition order of each single burner is fully managed by a 

microprocessor logic device which ensures an equal number of 

working hours to each thermal unit.

Содержание Condexa Pro3 230 IN V02

Страница 1: ...cod 20060249 rev 10 12 2015 Condexa Pro3 230 345 460 IN EXT EN INSTALLATION INSTRUCTIONS...

Страница 2: ...0 4 8 Exhaust flue 10 5 INSTALLATION DIAGRAMS 11 6 ELECTRICAL SYSTEM 12 6 1 Power supply 12 6 2 Electrical connections 12 6 2 1 Connection to mains 12 6 2 2 Master board connection 13 6 2 3 Connection...

Страница 3: ...itions specified on the relative slip 9 9The appliance in its original packing may be exposed to temperatures between 4 C and 40 C Do not expose the appliance to bad weather conditions after it has be...

Страница 4: ...d from inappropriate disposal likewise making it possible to recu perate the materials it is made of with substantial savings in energy and resources 3 TECHNICAL FEATURES 3 1 Main features Condexa Pro...

Страница 5: ...stem includes gas electro valve in B C class for each thermal element with gas flux pneumatic compensation according to the inlet air flow air gas 1 1 ratio ionization electrode for continual flame co...

Страница 6: ...changer 2 Burner 3 Pump or 2 way valve 4 Smoke exhaust flue non return valve 5 Jet 6 Venturi tubes 7 Gas valve 8 Gas cock 9 Water return cock 10 Water return manifold 11 Gas manifold 12 Gas pipe 13 Co...

Страница 7: ...n tap 7 Pump or 2 way valve 8 Unit Switch 9 Return probe 10 Exhaust flue probe 11 Water differential pressure switch 12 Gas valve 13 Ignition electrode 14 Automatic vent valve 15 Safety thermostat 16...

Страница 8: ...or mishandle the identification plates markings and any other making it difficult to safely identify the product 4 2 Installation premises The heating unit must be installed in premises used exclusive...

Страница 9: ...ease contact the R Technical Assistance Service for flushing out the water circuit inside the exchanger Do not use incompatible liquid detergents including acids e g hydrochloric acid and similar acid...

Страница 10: ...35 2 102 9 9Do not expose the exchanger to cyclic changes in pressure as fatigue stress does a lot of harm to the system compo nents Should the water system suddenly start generating changes in pressu...

Страница 11: ...EXT using multiple lines 200 separated Maximum Pipe Length m Installed power kW with 160 with 200 230 60 345 60 460 40 60 575 25 60 690 60 805 55 920 40 1035 35 1150 25 Figure 8 5 INSTALLATION DIAGRA...

Страница 12: ...coming out of the heating unit even if unplugged from the power supply 0 0Do not allow people without experience to use the appli ance and switch off the heating unit if the power cable should break...

Страница 13: ...and connect the other side of the cable inside the boards panel that is placed inside the equip ment The Figure 12 shows the left jig placed next to the equipment switch on button The connection can...

Страница 14: ...of 6 mm and adequate conductor section to connect the terminal board to the relay to be housed in a special external board being careful to fix the latter to its cable guide For example by connecting...

Страница 15: ...20 12090 39 6033 58 3216 77 1817 96 1079 17 58719 2 25044 21 11634 40 5828 59 3116 78 1766 97 1051 16 56016 3 24004 22 11199 41 5630 60 3021 79 1717 98 1024 15 53452 4 23014 23 10781 42 5440 61 2928 8...

Страница 16: ...ce to work correctly 6 2 9 Connection to alarm device A beeping or visual alarm device to signal any technical faults may be connected outside by a special output with clean con tact on the boiler ter...

Страница 17: ...ed because their purpose is to protect the cables from wear that occurs in direct con tact between cable and frame equipment To pass a cable is sufficient to drill the cableguides Once the connection...

Страница 18: ...work on the switch located on the right Jumper J17 and for each slave single burner on the Left one Jumper J10 Figure 24 Refer to the table to see the possible combinations of the jump ers J10 that c...

Страница 19: ...th the par nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80...

Страница 20: ...d ing functions activated by pressing a button or combination of two buttons pressed together Furthermore each button has a specific function depending on the selected user mode Figure 28 BUTTON KEY D...

Страница 21: ...e values and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by...

Страница 22: ...oint to the desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc fo...

Страница 23: ...to view and change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s t...

Страница 24: ...ated for identifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with t...

Страница 25: ...layed value will stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the h...

Страница 26: ...int or set a climatic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuit...

Страница 27: ...is can be set CH_High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ignored and...

Страница 28: ...outdoor temperature can be corrected by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is suggested to use a reference thermometer Preset to 0 4 Sum...

Страница 29: ...urner ignition and shut off in the case of a low heat demand The conditions for low load op eration activation is controlled in every Slave card that sends the function activation request to the Maste...

Страница 30: ...d is present above 2V and stops below 1 8V Setpoint 10 20 30 40 50 60 70 80 90 Voltage Volt 0 1 2 3 4 5 6 7 8 9 10 Fig 32 The burner ignited when Delivery temp Setpoint_ch_high Par 1 Ch_high_hist_ on...

Страница 31: ...card is blocked no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well...

Страница 32: ...230 1 255 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Priority 0 0 2 Hot water system priority 0 1 Hot water functioning with heating un...

Страница 33: ...r valve stand by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 0 0 1 Third pump setpoint 0 Main pump of syste...

Страница 34: ...E32 33 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card...

Страница 35: ...It was pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min re place the Slave card E35 35 Water differential pressure switch error cont...

Страница 36: ...36 WIRING DIAGRAMS 12 WIRING DIAGRAMS...

Страница 37: ...37 WIRING DIAGRAMS Valvola 2 vie Circolatore...

Страница 38: ...34 4 51 6 68 8 kg h Efficiency at rated power 80 60 C 98 6 98 6 98 6 Efficiency at rated power 50 30 C 108 6 108 6 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 104 2 104 2 Efficiency at redu...

Страница 39: ...ra ture rating P1 83 6 125 4 167 3 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 74 88 7 88 74 at 30 of rated thermal input and at low tempera ture rating 1 98 1 98 1 98 1 A...

Страница 40: ...ling devices to add water to central heating systems Use a manual device instead and record top ups in the system service book 9 9If there are more than one boiler they must all be put into service ei...

Страница 41: ...we have seen it is therefore important to avoid two factors possibly leading to the above mentioned processes i e contact between air and water in the installation and regular topping up with fresh w...

Страница 42: ...42 WATER IN CENTRAL HEATING SYSTEMS...

Страница 43: ...43 WATER IN CENTRAL HEATING SYSTEMS...

Страница 44: ...el 0442630111 Fax 044222378 www riello it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore...

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