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WATER IN CENTRAL HEATING SYSTEMS

 

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WATER IN CENTRAL HEATING SYSTEMS

INTRODUCTION

Water used in central heating systems MUST be suitably treated 

to ensure the correct functioning of those systems and to guar-

antee an extended working life for boilers and all other system 

components. This applies not only to existing systems but to 

newly installed systems too.

Sludge, lime-scale and pollutants present in the water can cause 

permanent damage to the heating unit, also within a short time 

and regardless of the quality standards of the materials used.

Contact the Technical Assistance Service for any further informa-

tion on type and use of additives.

 

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Always conform to the standards and legislation applicable 

in the country of installation.

WATER IN CENTRAL HEATING SYSTEMS.

INSTRUCTIONS FOR THE DESIGN, INSTALLATION AND MANAGEMENT 

OF CENTRAL HEATING SYSTEMS.

1. Chemical and physical characteristics of water

The chemical and physical characteristics of water used in cen-

tral heating systems must conform to the requirements of EN 

14868 standard and to the following tables:

STEEL BOILERS

with furnace power  < 150 kW

Initial filling 

water

Regular ser-

vice water  (*)

ph

6-8

7,5-9,5

Hardness

°fH

< 10°

< 10°

Electrical con-

ductivity

μs/cm

< 150

Chlorides

mg/l

< 20

Sulphides

mg/l

< 20

Nitrides

mg/l

< 20

Iron

mg/l

< 0,5

STEEL BOILERS

with furnace power  > 150 kW

Initial filling 

water

Regular ser-

vice water  (*)

ph

6-8

7,5-9,5

Hardness

°fH

< 5°

< 5°

Electrical con-

ductivity

μs/cm

< 100

Chlorides

mg/l

< 10

Sulphides

mg/l

< 10

Nitrides

mg/l

< 10

Iron

mg/l

< 0,5

(*) values for water in system after 8 weeks of functioning

General note on water used to top up systems:

 

− If softened water is used to top up a system, 8 weeks of 

functioning after topping up, verify that the water in the 

system respects the above limits, in particular for electri-

cal conductivity.

 

− This check is not necessary if demineralised water is used 

to top up the system.

2. Central heating systems

 

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Do not use automatic filling devices to add water to central 

heating systems. Use a manual device instead and record 

top-ups in the system service book.

 

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If there are more than one boiler, they must all be put into 

service either contemporarily or with a very low rotation 

time during the initial period of service, so as to evenly dis-

tribute the limited quantity of initial lime-scale.

 

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A flushing cycle must be programmed after the plant has 

been installed to flush out any installation debris.

 

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Water used to fill a system for the first time and water used 

to top it up must always be filtered (using synthetic or metal 

mesh filters with a filtration rating of no less than 50 mi-

crons) to prevent sludge from forming and triggering de-

posit corrosion.

 

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The heating system must be flushed out and cleaned with 

good workmanship before filling up the existing systems. 

The boiler may not be filled until after the heating system 

has been flushed out.

2.1 New central heating systems

The system must be filled up slowly the first time; once it is filled 

and the air expelled it should never need to be topped up again.

Systems should also be operated at maximum working tem-

perature the first time they are started up, in order to facilitate 

de-aeration. (Gas is not released from the water at low temper-

atures).

2.2 Reconditioning old central heating systems

If  a  boiler  has  to  be  replaced,  do  not  refill  the  entire  central 

heating circuit if the quality of water in it conforms to require-

ments. If the quality of water fails to conform to requirements, 

either recondition the old water or separate the water circuits 

(water in the boiler circuit must conform to requirements).

3. Corrosion

3.1 Deposit corrosion

Under-deposit corrosion is an electrochemical process, due to 

the presence of sand, rust, etc., inside the mass of water. These 

solid substances generally deposit on the bottom of the boiler 

(sludge), on tube and pipe heads or in the gaps between pipes 

and tubes.

Micro-corrosion phenomena may be triggered off owing to the 

difference in electrochemical potential coming to be created 

between the material in contact with the impurity and the sur-

rounding one.

Содержание Condexa Pro3 230 IN V02

Страница 1: ...cod 20060249 rev 10 12 2015 Condexa Pro3 230 345 460 IN EXT EN INSTALLATION INSTRUCTIONS...

Страница 2: ...0 4 8 Exhaust flue 10 5 INSTALLATION DIAGRAMS 11 6 ELECTRICAL SYSTEM 12 6 1 Power supply 12 6 2 Electrical connections 12 6 2 1 Connection to mains 12 6 2 2 Master board connection 13 6 2 3 Connection...

Страница 3: ...itions specified on the relative slip 9 9The appliance in its original packing may be exposed to temperatures between 4 C and 40 C Do not expose the appliance to bad weather conditions after it has be...

Страница 4: ...d from inappropriate disposal likewise making it possible to recu perate the materials it is made of with substantial savings in energy and resources 3 TECHNICAL FEATURES 3 1 Main features Condexa Pro...

Страница 5: ...stem includes gas electro valve in B C class for each thermal element with gas flux pneumatic compensation according to the inlet air flow air gas 1 1 ratio ionization electrode for continual flame co...

Страница 6: ...changer 2 Burner 3 Pump or 2 way valve 4 Smoke exhaust flue non return valve 5 Jet 6 Venturi tubes 7 Gas valve 8 Gas cock 9 Water return cock 10 Water return manifold 11 Gas manifold 12 Gas pipe 13 Co...

Страница 7: ...n tap 7 Pump or 2 way valve 8 Unit Switch 9 Return probe 10 Exhaust flue probe 11 Water differential pressure switch 12 Gas valve 13 Ignition electrode 14 Automatic vent valve 15 Safety thermostat 16...

Страница 8: ...or mishandle the identification plates markings and any other making it difficult to safely identify the product 4 2 Installation premises The heating unit must be installed in premises used exclusive...

Страница 9: ...ease contact the R Technical Assistance Service for flushing out the water circuit inside the exchanger Do not use incompatible liquid detergents including acids e g hydrochloric acid and similar acid...

Страница 10: ...35 2 102 9 9Do not expose the exchanger to cyclic changes in pressure as fatigue stress does a lot of harm to the system compo nents Should the water system suddenly start generating changes in pressu...

Страница 11: ...EXT using multiple lines 200 separated Maximum Pipe Length m Installed power kW with 160 with 200 230 60 345 60 460 40 60 575 25 60 690 60 805 55 920 40 1035 35 1150 25 Figure 8 5 INSTALLATION DIAGRA...

Страница 12: ...coming out of the heating unit even if unplugged from the power supply 0 0Do not allow people without experience to use the appli ance and switch off the heating unit if the power cable should break...

Страница 13: ...and connect the other side of the cable inside the boards panel that is placed inside the equip ment The Figure 12 shows the left jig placed next to the equipment switch on button The connection can...

Страница 14: ...of 6 mm and adequate conductor section to connect the terminal board to the relay to be housed in a special external board being careful to fix the latter to its cable guide For example by connecting...

Страница 15: ...20 12090 39 6033 58 3216 77 1817 96 1079 17 58719 2 25044 21 11634 40 5828 59 3116 78 1766 97 1051 16 56016 3 24004 22 11199 41 5630 60 3021 79 1717 98 1024 15 53452 4 23014 23 10781 42 5440 61 2928 8...

Страница 16: ...ce to work correctly 6 2 9 Connection to alarm device A beeping or visual alarm device to signal any technical faults may be connected outside by a special output with clean con tact on the boiler ter...

Страница 17: ...ed because their purpose is to protect the cables from wear that occurs in direct con tact between cable and frame equipment To pass a cable is sufficient to drill the cableguides Once the connection...

Страница 18: ...work on the switch located on the right Jumper J17 and for each slave single burner on the Left one Jumper J10 Figure 24 Refer to the table to see the possible combinations of the jump ers J10 that c...

Страница 19: ...th the par nr 15 All the fans in the system will work at the set speed this will be displayed on the first digit to the left H maximum speed The other 2 digits will show the flow temperature e g T1 80...

Страница 20: ...d ing functions activated by pressing a button or combination of two buttons pressed together Furthermore each button has a specific function depending on the selected user mode Figure 28 BUTTON KEY D...

Страница 21: ...e values and operating status of the various circuits Press the button to scroll forward and view the values set for the individual circuits The values listed below will be displayed in succession by...

Страница 22: ...oint to the desired value e g 40 C 5 Press OK to memorize the new value 6 After 3 secs the display will return to the display mode with the new setpoint If there is no change after pressing Set esc fo...

Страница 23: ...to view and change the user and installer parameters Procedure for accessing the programming mode POS PROCEDURE DISPLAY 1 Manifold delivery temperature T1 e g T1 80 C 2 Press Set esc and OK After 5s t...

Страница 24: ...ated for identifying the errors POS PROCEDURE DISPLAY 1 The display starts to flash to indicate one or more errors 1 b Press the address of the first unit will appear on the display alternating with t...

Страница 25: ...layed value will stop flashing after 3 sec and will be operative A detailed description of all the parameters and the factory preset values can be found in the Parameter list chapter 9 1 Setting the h...

Страница 26: ...int or set a climatic curve on every circuit 3 CH_Priority Heating priority parameter 16 If set to 0 the system will work without heating priority with the high temperature and low temperature circuit...

Страница 27: ...is can be set CH_High_Hyst_off Par 20 preset to 3 can be set between 0 and 20 C With the high temperature circuit attenuation parameter Par 21 0 the high temperature thermostat contact is ignored and...

Страница 28: ...outdoor temperature can be corrected by varying the value of parameter 39 the permitted limit for the correction is 30 C In this phase it is suggested to use a reference thermometer Preset to 0 4 Sum...

Страница 29: ...urner ignition and shut off in the case of a low heat demand The conditions for low load op eration activation is controlled in every Slave card that sends the function activation request to the Maste...

Страница 30: ...d is present above 2V and stops below 1 8V Setpoint 10 20 30 40 50 60 70 80 90 Voltage Volt 0 1 2 3 4 5 6 7 8 9 10 Fig 32 The burner ignited when Delivery temp Setpoint_ch_high Par 1 Ch_high_hist_ on...

Страница 31: ...card is blocked no 48 and the fan operates for 10 minutes at maximum The Slave card is able to protect the primary exchanger from the hazards of low water circulation both using a flow switch as well...

Страница 32: ...230 1 255 Setpoint of power supplied in hot water mode 8 h w max T 60 C 10 C 80 C Max value hot water setpoint 9 h w Priority 0 0 2 Hot water system priority 0 1 Hot water functioning with heating un...

Страница 33: ...r valve stand by differential 33 Power control 1 0 1 0 power distributed over min number burners 1 power distributed over max number burners 34 Pump mode 0 0 1 Third pump setpoint 0 Main pump of syste...

Страница 34: ...E32 33 Slaves not present Check that the bipolar switches of the individual units are ON Check the addresses on the slave Check the slave BUS connection Replace the Master card Replace the Slave card...

Страница 35: ...It was pressed more than 7 times in 30 min Wait for the error to disappear If the error did not disappear after max 40 min re place the Slave card E35 35 Water differential pressure switch error cont...

Страница 36: ...36 WIRING DIAGRAMS 12 WIRING DIAGRAMS...

Страница 37: ...37 WIRING DIAGRAMS Valvola 2 vie Circolatore...

Страница 38: ...34 4 51 6 68 8 kg h Efficiency at rated power 80 60 C 98 6 98 6 98 6 Efficiency at rated power 50 30 C 108 6 108 6 108 6 Efficiency at rated power Tm 50 C 60 40 C 104 2 104 2 104 2 Efficiency at redu...

Страница 39: ...ra ture rating P1 83 6 125 4 167 3 kW EFFICIENCY at rated thermal input and at high temperature rating 4 88 74 88 7 88 74 at 30 of rated thermal input and at low tempera ture rating 1 98 1 98 1 98 1 A...

Страница 40: ...ling devices to add water to central heating systems Use a manual device instead and record top ups in the system service book 9 9If there are more than one boiler they must all be put into service ei...

Страница 41: ...we have seen it is therefore important to avoid two factors possibly leading to the above mentioned processes i e contact between air and water in the installation and regular topping up with fresh w...

Страница 42: ...42 WATER IN CENTRAL HEATING SYSTEMS...

Страница 43: ...43 WATER IN CENTRAL HEATING SYSTEMS...

Страница 44: ...el 0442630111 Fax 044222378 www riello it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore...

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