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20140262

Declarations

Declaration of Conformity in accordance with ISO / IEC 17050-1

Manufacturer:

RIELLO S.p.A.

Address:

Via Pilade Riello, 7
37045 Legnago (VR) Italy

Product:

Forced draught gas burner

Model:

BS1F - BS2F - BS3F - BS4F

These products are in compliance with the following Technical Standards:
EN 676
EN 12100
and according to the European Directives:
GAD

2009/142/EC

Gas Devices Directive

2006/42/EC

Machine Directive

LVD

2014/35/EU

Low Voltage Directive

EMC

2014/30/EU

Electromagnetic Compatibility

Such products are marked as follows:

The quality is guaranteed by a quality and management system certified in accordance with UNI EN ISO 9001: 2015.

Legnago, 01.12.2015

General Manager

RIELLO S.p.A. - Burners Department

Research and Development Director

RIELLO S.p.A. - Burners Department

Eng. U. Ferretti

Eng. F. Comencini

CE-0085AQ0409

Содержание 3761171

Страница 1: ...aci n uso y mantenimiento 20140262 1 12 2017 Forced draught gas burners Quemadores de gas con aire soplado One stage operation Funcionamiento a 1 llama CODE C DIGO MODEL MODELO TIPO TYPE 3761171 BS1F...

Страница 2: ...Translation of the original instructions Traducci n de las instrucciones originales...

Страница 3: ...5 2 Instructions to avoid burnout or bad combustion of the burner 15 5 3 Handling 15 5 4 Preliminary checks 16 5 5 Operating position 16 5 6 Securing the burner to the boiler 17 5 7 Combustion head a...

Страница 4: ...30 5 14 Programming menu 31 5 14 1 General notes 31 5 14 2 Block diagram for entering the menu 31 5 14 3 Switching off test 32 5 14 4 Post purging and continuous purging 32 5 14 5 Intermittent operati...

Страница 5: ...2100 and according to the European Directives GAD 2009 142 EC Gas Devices Directive MD 2006 42 EC Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility Su...

Страница 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Страница 7: ...ent of damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreaso...

Страница 8: ...tenance Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specifi...

Страница 9: ...e BS1F TC 1 230 50 3761171 BS2F TC 1 230 50 3761271 BS3F TC 1 230 50 3761371 BS4F TC 1 230 50 3761471 Range Size Fuel Natural gas LPG Variations Electrical power supply 1 230 50 1 220 60 B S 1 1 230 5...

Страница 10: ...re min 20 mbar max 100 mbar Operation Intermittent FS1 Use Boilers water and diathermic oil Ambient temperature C 0 40 Combustion air temperature C max 40 Noise levels 2 Sound pressure Sound power dB...

Страница 11: ...ng the ther mal insulation screen supplied with the burner Tab G Fig 1 G H M I A D E C B L F S9654 Model A B C D E F G H I L M BS1F 234 254 295 122 0 112 0 346 230 276 116 70 174 89 210 BS2F 255 280 3...

Страница 12: ...tes were obtained at an ambient tem perature of 20 C at a barometric pressure of 1013 mbar about 0 m a s l and with the combustion head regulated as indicated on page 18 Thermal power Pressure in the...

Страница 13: ...description of the burner Pressure in the combustion Thermal power 60 70 0 4 0 4 1 2 80 90 100 110 120 130 140 150 160 170 180 190 2 0 2 8 3 6 200 210 0 4 1 2 2 0 3 6 2 8 Fig 4 chamber mbar kW EN 676...

Страница 14: ...er dimensions are similar to those shown in the diagram EN 676 For applications where the boiler does not conform to EN 303 or where the combustion chamber is much smaller than the dimen sions given i...

Страница 15: ...ing rod 14 Gas diffuser 4 11 Burner equipment Flange with insulating gasket No 1 Screws and nuts for fixing the flange to the boiler No 4 Screw and nut for flange No 1 Remote reset connection No 1 7 p...

Страница 16: ...ve the control box from the burner it is necessary to Fig 7 disconnect all the connectors connected to it all the plugs the high voltage cables and the earth wire TB unscrew the screw A and pull the c...

Страница 17: ...If the smoke pipe is closed the burner must be drawn back till the extraction of blast tube from the furnace Before oper ating in this way take the voltage off 5 3 Handling The transport weight is gi...

Страница 18: ...the appro priate places ATTENTION The figure of the label Fig 8 is indicative Some of the data may be arranged in a different position ATTENTION A burner label that has been tampered with re moved or...

Страница 19: ...sket 3 in between using the screws 4 and if necessary the nuts 2 but keeping one of the two top screws 4 loose Insert the combustion head of the burner in the flange 5 tighten the flange with the scre...

Страница 20: ...90 the burner must supply around 110 kW for this burner output the adjustment should be on notch 3 5 7 1 Removing the head assembly To remove the head assembly Fig 13 it is necessary to disconnect th...

Страница 21: ...fuser 2 Fig 15 Tab J 5 9 Positioning of the pressure test point model BS1F only If the pressure test point 8 Fig 6 on page 13 on the intake opening gets loose accidentally we recommend to fix it corre...

Страница 22: ...ry point the cable clamp with pressure test point 1 and simple cable clamp 2 may need swapping over Consequently you must make sure the cable clamp 1 is positioned correctly the tube is positioned cor...

Страница 23: ...h you want the burn er to operate having been fixed find the nearest output value in the table Tab K for the burner in question Read on the right column 1 the pressure at the test point M2 Fig 17 Add...

Страница 24: ...t is correctly connected to an efficient earthing system made according to current standards It is necessary to check this fundamental safety requirement In the event of doubt have the electrical syst...

Страница 25: ...witch ATTENTION Do not invert the neutral with the phase in the electrical supply line Check that the electrical supply of the burner corresponds to that shown on the identifica tion label and in this...

Страница 26: ...ut due to lack of fail ure ts Safety time V1 Gas valve t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P SO SO POWER SUPPLY Signal not requested Blink Orange Green blink Lockout Green No flame during o...

Страница 27: ...g time if the pressure switch does not change over within t3a there is a lockout max 15 t3r A recycle attempt is made if there is an air pressure drop during the pre purging stage there is then a lock...

Страница 28: ...imum number of cycle repetitions flame loss during operation RED fast blinking 0 2 0 2 Lockout due to a drop in air pressure after the pre purging was repeated due to a previous lack of air or 10 sec...

Страница 29: ...the flame goes out and the start up sequence restarts If the switch off test is enabled the number of repetitions of the start up sequence see paragraph Recycle and limit of repeti tions on page 27 a...

Страница 30: ...than 160V or more than 280V the burner stops interrupts the operating cycle and remains in stand by sig nalling a fault The fault is indicated by way of the blinking LED see paragraph Fault diagnostic...

Страница 31: ...the absence of the heat request for a pre set time The burner switches off the flame when the heat request thermo stat opens and the fuel supply to the gas valve stops The post purging function is not...

Страница 32: ...Together with the operating hours also the number of the burner s 1st stage valve openings is saved In the menu see paragraph Programming menu on page 31 it is possible to independently reset both th...

Страница 33: ...utton No of blinks of the LED green Quitting the menu Test of Switching off 5s t 10s 2 blinks RED none none Automatic starting from the end of the blink Post purging Continuous purging 10s t 15s 1 GRE...

Страница 34: ...of post purging function the exit menu occurs without saving the setting value If heat request stops during the led blinking occur exit menu but the setting value is stored 5 14 5 Intermittent operat...

Страница 35: ...e number of lockouts the operating hours the number of ignitions and recov er the menu s default see paragraph Block diagram for enter ing the menu on page 31 Sequence for setting and restoring the pa...

Страница 36: ...memory Lockout due to air pressure switch not closing after a heat request or af ter a recycle due to flame loss during operation After 15 seconds the air pressure is too low the head has been poorly...

Страница 37: ...boiler in cluding control of the CO and CO2 concentration in the flue gases their temperature and the average temperature of the wa ter in the boiler It is advisable to set the burner according to the...

Страница 38: ...eat the burn er start up to check everything is regular If the burner locks out again turn the knob again by half a notch ATTENTION To calibrate the gas pressure switch refer to the gas train manual A...

Страница 39: ...ll cause a reduction in the air flow rate and provoke polluting combustion Gas distributor Check at regular intervals that the holes of the gas head are not obstructed If they are clean them with a po...

Страница 40: ...ns given in Operating position on page 16 For accessing to the interior of the burner loosen the screws that secure the cover and proceed with the maintenance operation Check the operation Burner star...

Страница 41: ...hem The connections in the control box are wrongly inserted Check and connect completely all the plugs The air pressure switch is changed over to the operational position Replace the pressure switch B...

Страница 42: ...ain and so on Lower and set the pressure switch Faults Possible Causes Solution Fault Possible Causes Solution The burner locks out during op eration Earth probe Check the right position and if necess...

Страница 43: ...2F extra long 100 114 270 280 3001008 BS3F 110 128 267 282 3001009 BS4F 145 168 302 317 3001016 Burner Kit code for standard head and extended head BS1F 3001003 BS2F 3001004 BS3F 3001005 BS4F 3001011...

Страница 44: ...20140262 42 GB Faults Possible causes Solutions 7 pin plug kit Gas trains in compliance with EN 676 Please refer to manual Burner Code All models 3000945...

Страница 45: ...5 5 4 Controles preliminares 16 5 5 Posici n de funcionamiento 16 5 6 Fijaci n del quemador a la caldera 17 5 7 Regulaci n cabezal de combusti n 18 5 7 1 Extracci n del grupo cabezal 18 5 7 2 Montaje...

Страница 46: ...de apagado 32 5 14 4 Post ventilaci n y ventilaci n continua 32 5 14 5 Funcionamiento intermitente 32 5 14 6 Configuraci n de la pre ventilaci n larga 32 5 14 7 Visualizaci n del historial de bloqueos...

Страница 47: ...r las Directivas Europeas GAD 2009 142 CE Directiva Aparatos de gas MD 2006 42 CE Directiva M quinas LVD 2014 35 UE Directiva Baja Tensi n EMC 2014 30 UE Compatibilidad Electromagn tica Estos producto...

Страница 48: ...an causar da os a la m quina y o a las personas PELIGRO PELIGRO COMPONENTES CON TENSI N Este s mbolo distinguir las operaciones que si no se ejecutan correctamente causar n descargas el ctricas con co...

Страница 49: ...caso de da os a personas y o cosas cuando los da os hayan sido originados por una o m s de las siguientes causas instalaci n puesta en funcionamiento uso y mantenimiento del quemador incorrectos Uso i...

Страница 50: ...sustituirse 3 2 Adiestramiento del personal El usuario es la persona entidad o empresa que compra la m quina y cuya intenci n es usarla con el fin para el cual fue conce bida Suya es la responsabilida...

Страница 51: ...i n Tensi n C digo BS1F TC 1 230 50 3761171 BS2F TC 1 230 50 3761271 BS3F TC 1 230 50 3761371 BS4F TC 1 230 50 3761471 Serie Tama o Combustible Gas natural GLP Variantes Alimentaci n el ctrica 1 230 5...

Страница 52: ...00 mbar Funcionamiento Intermitente FS1 Empleo Calderas de agua y de aceite diat rmico Temperatura ambiente C 0 40 Temperatura aire comburente C m x 40 Nivel sonoro 2 Presi n sonora Potencia sonora dB...

Страница 53: ...roscados utilizando la junta aislante que se suministra con el quemador Tab G Fig 1 G H M I A D E C B L F S9654 Modelo A B C D E F G H I L M BS1F 234 254 295 122 0 112 0 346 230 276 116 70 174 89 210...

Страница 54: ...trabajo se han obtenido a la tem peratura ambiente de 20 C a la presi n barom trica de 1013 mbar aprox 0 m s n m y con el cabezal de combusti n regulado como se indica en p g 18 Potencia t rmica Presi...

Страница 55: ...i n t cnica del quemador Presi n de c mara de Potencia t rmica 60 70 0 4 0 4 1 2 80 90 100 110 120 130 140 150 160 170 180 190 2 0 2 8 3 6 200 210 0 4 1 2 2 0 3 6 2 8 Fig 4 combusti n mbar kW EN 676 E...

Страница 56: ...ti n se asemejan a aquellas previstas en la norma EN 676 Por el contrario si el quemador se combina con una caldera co mercial y no cumple con la norma EN 303 o cuya c mara de com busti n tiene dimens...

Страница 57: ...del gas 4 11 Material suministrado en dotaci n Brida con junta aislante N 1 Tornillos y tuercas para brida de fijaci n a la caldera N 4 Tornillo y tuerca para brida N 1 Conexi n desbloqueo a distanci...

Страница 58: ...n contra el peligro de choque el ctrico Para extraer la caja de control del quemador es necesario Fig 7 desconectar todos los conectores de la caja los conectores macho los cables de alta tensi n y e...

Страница 59: ...n tiraje natu ral Si la chimenea se cierra el quemador se debe retroce der hasta extraer el tubo llama del hogar Antes de esta operaci n corte la tensi n 5 3 Manipulaci n El peso de transporte est ind...

Страница 60: ...ugar preparado para ese fin ATENCI N La figura de la etiqueta Fig 8 es indicativa Algunos de los datos presentes podr an estar ubi cados en una posici n diferente ATENCI N La alteraci n eliminaci n la...

Страница 61: ...unta aislante 3 con los cuatro tornillos 4 y si es necesario las tuercas 2 sin apretar uno de los dos tornillos superiores 4 Introduzca el cabezal de combusti n del quemador en la brida 5 apriete la b...

Страница 62: ...ide rando un rendimiento del 90 el quemador deber suministrar aprox 110 kW para esta potencia se debe efectuar la regulaci n en la muesca 3 5 7 1 Extracci n del grupo cabezal Para extraer el grupo cab...

Страница 63: ...g 15 Tab J 5 9 Posicionamiento toma de presi n solo modelo BS1F Si accidentalmente se aflojase la toma de presi n 8 Fig 6 en p g 13 ubicada en la boca de aspiraci n se recomienda la co rrecta fijaci n...

Страница 64: ...el sujetador de cable con toma de presi n 1 y el sujetador de cable 2 Por tanto hay que verificar el posicionamiento correcto del sujetador de cable 1 el posicionamiento correcto del tubo para evitar...

Страница 65: ...buscar en la Tab K relativa al quemador considerado el va lor de potencia m s cercano al valor deseado Leer a la derecha columna 1 la presi n en la toma M2 Fig 17 Sumar a este valor la sobrepresi n e...

Страница 66: ...tamente a un sistema de puesta a tierra eficiente seg n las normas actuales Es necesario controlar este requisito de seguridad esencial En caso de dudas pida que perso nal calificado controle la insta...

Страница 67: ...CAJA DE CONTROL general ATENCI N No invertir Neutro con Fase en la l nea de ali mentaci n el ctrica Controlar que la alimentaci n el ctrica del quemador corresponda con la indicada en la placa de iden...

Страница 68: ...o a que no hay llama ts Tiempo de seguridad V1 V lvula gas t2 t1 t3 t4i ts HT FM ID V1 LED P M LED t4l PG P SO SO ALIMENTACI N Se al no requerida Parpadeo naranja Parpadeo verde Bloqueo Verde Falta la...

Страница 69: ...i el presostato no conmuta antes de t3a se produce un bloqueo m x 15 t3r Se realiza una prueba de reciclado en caso de que exista una p rdida de presi n de aire durante la pre ventilaci n sigue un blo...

Страница 70: ...0 5 Bloqueo por n mero m ximo de reciclados p rdida de llama durante funcionamiento ROJO Parpadeo r pido 0 2 0 2 Bloqueo por p rdida de presi n de aire o luego de la repeti ci n de la pre ventilaci n...

Страница 71: ...v lvula del gas se cierra la llama se ex tingue y la secuencia de arranque vuelve a comenzar Si est habilitado el ensayo de apagado se restablecen el n me ro de repeticiones de la secuencia de arranq...

Страница 72: ...0V el quemador se detiene interrumpe el ciclo de funcionamiento y permanece detenido en stand by se alando una anomal a La anomal a es indicada por el parpadeo del led ver p rrafo Diagn stico anomal a...

Страница 73: ...l termostato de solicitud de calor se abre y detiene la alimentaci n del combustible hacia la v lvula gas No se produce la post ventilaci n despu s de un bloqueo del motor o de las v lvulas si se inte...

Страница 74: ...ambi n las horas de funcionamiento Junto con las horas de funcionamiento se memoriza tambi n el n mero de aperturas de la v lvula de la 1 llama del quemador En el men ver p rrafo Men de programaci n e...

Страница 75: ...s del pulsador de desbloqueo N de parpadeos del Led verde Salida del men Ensayo de apagado 5 s t 10 s 2 parpadeos ROJOS ninguno ninguno Autom tico desde las paradas intermitentes Post ventilaci n Vent...

Страница 76: ...ilaci n se sale del men sin guardar el valor de regulaci n Si la solicitud de calor se bloquea durante el parpadeo del led se sale del men pero el valor de regulaci n queda me morizado 5 14 5 Funciona...

Страница 77: ...uncionamiento el n mero de encen didos y el restablecimiento de los valores por default de los par metros del men ver p rrafo Diagrama de bloques para la entrada al men en p g 31 Secuencia de configur...

Страница 78: ...mando de la v lvula del gas de 1 llama da ado Falla Eeprom Inmediato memoria interna da ada Bloqueo por presostato aire no cerra do despu s de la solicitud de calor o despu s de un reciclado por p rd...

Страница 79: ...cciones de la cal dera incluido el control de la concentraci n de CO y CO2 en los humos de su temperatura y de la temperatura media del agua de la caldera Se aconseja regular el quemador de acuerdo co...

Страница 80: ...uesca y repita el arranque del quemador para comprobar la re gularidad Si el quemador se vuelve a bloquear gire media muesca m s el mando ATENCI N Para la regulaci n del presostato gas rem tase al man...

Страница 81: ...o en el interior del ven tilador ni en las palas de la turbina reduce el caudal de aire pro vocando una combusti n contaminante Distribuidor gas Controlar peri dicamente el posible atascamiento de los...

Страница 82: ...del cap tulo Posici n de fun cionamiento en p g 16 Para acceder a las partes internas del quemador desenroscar los tornillos que fijan la tapa y realizar las operaciones de mante nimiento Control del...

Страница 83: ...rrado su contacto Proceder a su regulaci n Las conexiones de la caja de control electr ni ca no est n introducidas correctamente Controlar y conectar hasta el fondo todos los co nectores El presostato...

Страница 84: ...as sucesivamente Reducir la regulaci n de la presi n del presostato Anomal as Posible causa Soluci n Desperfecto Posible causa Soluci n El quemador se bloquea en fase de funcionamiento Sonda en masa...

Страница 85: ...100 114 270 280 3001008 BS3F 110 128 267 282 3001009 BS4F 145 168 302 317 3001016 Quemador C digo kit para cabezal est ndar y cabezal largo BS1F 3001003 BS2F 3001004 BS3F 3001005 BS4F 3001011 Quemado...

Страница 86: ...20140262 42 E Anomal as Causas Soluciones Kit conector macho de 7 contactos Rampas de gas seg n norma EN 676 Consultar el manual Quemador C digo Todos los modelos 3000945...

Страница 87: ......

Страница 88: ...Subject to modifications Sujeto a modificaciones RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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