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LR-60 Latching Crimp Heads Instructions

29

WARNING

Read and understand these instructions, the electrical tool instructions, 

the instructions for the dies to be used, the instructions for the connector 

to be crimped and the warnings and instructions for all equipment and 

material being used before operating this tool to reduce the risk of seri

-

ous personal injury.

SAVE THESE INSTRUCTIONS!

Keep your fingers and hands away from the crimp head dur-

ing the crimping cycle. Your fingers or hands can be crushed,

fractured or amputated if they are caught between the dies or the

components and any other object.

This head is not insulated for use on or near energized con-

ductors.  Use of this head on or near energized conductors may

lead to electrical shock, causing severe injury or death.

Large forces are generated during product use that can

break or throw parts and cause injury. Stand clear during use

and wear appropriate protective equipment, including eye pro-

tection.

Never repair a damaged head. A head that has been welded,

ground, drilled or modified in any manner can break during use.

Never replace individual components. Discard damaged heads

to reduce the risk of injury.

Only use a RIDGID

® 

RE 60 Electrical Tool with the RIDGID

®

LR-60 Latching Crimp Heads. Use of other tools with

this head may damage the equipment, cause incomplete crimps

or result in serious injury.

Use proper tool, die, connector and cable combination. Im- 

proper combinations can result in an incomplete or improper

crimp which increases the risk of fire, severe injury or death.

If you have any questions concerning this RIDGID

®

product:

Contact your local RIDGID distributor.

Visit www.RIDGID.com or www.RIDGID.eu to find your local

RIDGID contact point.

Contact RIDGID Technical Services Department at rtctechser-

vices.com, or in the U.S. and Canada call (800) 519-3456.

Description

RIDGID

®

Interchangeable Latching Crimp Heads are designed to

crimp electrical compression connectors to wire when used with

appropriate dies. 
The 60 series Crimp Heads are designed for use with the RIDGID

®

RE 60 Electrical Tool and can rotate 360 degrees with the RIDGID

®

QuickConnect System (QCS) for better access in tight areas.  

Inspection/Maintenance

Inspect the Latching Crimp Head before each use for issues that

could affect safe use.

1. With the battery removed from the tool, depress the QCS

sleeve and remove the head.

2. Clean the head and remove all dirt, oil, grease, and debris to

aid in inspection and improve control. Pay close attention to

the QCS coupling to ensure there is no debris to damage the

coupling. 

3. Inspect the head for:

Proper assembly and completeness.

Wear, corrosion or other damage. Dimples in the grooves of

the QCS coupling are normal with use and are not consid-

ered damage. Make sure that the latch works properly and

securely closes.

Presence and readability of head markings.

If any issues are found, do not use head until corrected.

4. Inspect the electrical tool and any other equipment being used

as directed in their instructions. Confirm that the crimp dies

are a clean, undamaged matched set.

5. The QCS coupling is lubricated for life at the factory and does

not require any further lubrication. Lubricate the pivot points

with a light weight general purpose lubricating oil. Wipe off any

excess oil.

Set Up/Operation

1. Prepare the connection to be crimped per the connector man-

ufacturer’s instructions.

2. Choose the appropriate crimp dies and equipment for the ap-

plication per their specifications. Make sure all equipment is

inspected and set up per its instructions.

3. With the head removed from the tool, open the Latching Crimp

Selection of appropriate materials and joining methods

is the responsibility of the system designer and/or installer. Before

any installation is attempted, careful evaluation of the specific re 

 -

quire 

ments should be completed. Consult connector manufacturer

for selection information.

NOTICE

Specification

LR-60

Dies................................Round
Cable.................................600MCM

300 mm

2

Tool Input Force ................13500 lbf (60 kN)
Weight .............................5.3 lb (2.4 kg)

5.3 lb (2.4 kg)

Figure 1 – Round Crimp Head

Round

Dies

Latch

QCS 

Coupling

Latch

Release

LR-60 Latching Crimp Heads Instructions

LR-60 Latching Crimp Heads Instructions

30

6. If needed, open the head by pressing the latch release and

close the head around the connector to be crimped. Make

sure that the latch is fully closed – do not operate the tool with

the latch open or partially open.

7. Follow all compression connector manufacturers’ instructions

for crimp location. Some wire sizes may require more than

one crimp per connection.
Center the connector squarely against the crimp profile in the

stationary die. Improper placement can make an incorrect

crimp or damage the equipment.
If making a single crimp, line up the dies within the lines on the

connector. If making multiple crimps on the connector, ensure

there is enough room to evenly space crimps between lug

lines.

Figure 4 – Aligning the Connector in the Dies

8. With hands clear of the head and other moving parts, operate

the RE 60 Electrical Tool as per its instructions. After a com-

plete cycle the ram will retract and the tool will stop. If the ram

does not retract, the crimp is not complete and must be re-

peated.

9. If the ram does not fully retract, press the electrical tool pres-

sure release button. If needed, move the head and repeat the

procedure for multiple crimps.

10. Remove the crimped connection from the head.
11. Inspect and test the connection in accordance with fitting sup-

plier instructions, normal practice and applicable codes.

Head by pressing the latch release. Insert matching dies into

the head

. Dies should fit snugly and securely, and the crimp-

ing profiles should align. Do not force dies into head. If there

are any issues with die fit, do not use the head. Do not oper-

ate head without dies installed.

4. Remove the battery from the tool. Depress the QCS sleeve on

the  electric  tool  and  remove/insert  the  appropriate  crimp

head. Release the sleeve to retain the head. Confirm that the

head is fully inserted and locked into tool before turning ON.

(If head will not lock into QCS, ensure tool ram is fully re-

tracted by pressing the relief button.)

Figure 2 – Installing the Crimp Head in Tool 

5. With dry hands install the tool battery.

Figure 3 – Opening/Closing the Latching Square Head

QCS Sleeve

The LS-60 square latching crimp head is intended to be used with

commercially  available,  square,  60kN  dies  conforming  to  DIN

48083 Type 6M for crimping electrical connectors onto wire.

The LR-60 round latching crimp head is intended to be used with

commercially available, round, 60kN dies for crimping electrical

connectors onto wire.

Содержание RE 60

Страница 1: ...warranty on behalf of Emerson Professional Tools Shanghai Co Ltd Emerson Professional Tools Shanghai Co Ltd has the right for final explanation of the above warranty terms Customers are entitled to t...

Страница 2: ...ii 1 2 2 2 3 3 3 3 4 4 5 5 EMC 5 6 6 8 RIDGID 8 8 8 8 8 9 RE 60 10 RE 60 RE 60 RE 60 RIDGID...

Страница 3: ...RE 60 3 GFCI GFCI UL CSA 60745 NOTICE DANGER WARNING CAUTION RE 60 4...

Страница 4: ...0 RIDGID QCS 360 2 LED LED RIDGID QCS RIDGID 5 RE 60 RE 60 2 LED RE 60 RE 60 13 500 lbf 60kN 0 94 24mm 18 V 18 A 324 W 18 V 15 F 122 F 10 C 50 C 92 dB 59 in s2 1 5 m s2 5 lb 2 27 kg 4 04 10 3 EMC 6 RI...

Страница 5: ...RE 60 1 2 QCS 3 QCS QCS 12 4 QCS 4 QCS 4 QCS QCS 5 5 QCS 7 RE 60 8 6 6 LED LED 7 150 7 8 1 2 RIDGID RIDGID www RIDGID com cn RIDGID 400 820 5695400 820 5695 3 4 5 QCS QCS QCS...

Страница 6: ...RIDGID 1 RIDGID QCS QCS 3 30 000 LED 2000 32000 15 F 10 C 122 F 50 C LED RIDGID RE60 RE60 RIDGID www RIDGID com cn Ridge RIDGID 400 820 5695 400 820 5695 QCS 2 RE 60 10 EC ON OFF 30000 32000 23 F 5 C...

Страница 7: ...0 820 5695 RIDGID 400 820 5695 LR 60 12 RIDGID LR 60 RIDGID RE60 RIDGID RIDGID www RIDGID com cn Ridge Ridgid China emerson com RIDGID 400 820 5695 RIDGID 60 RIDGID RE60 RIDGID QCS 360 LR 60 60kN LR 6...

Страница 8: ...DGID RIDGID www RIDGID com cn Ridge Ridgid China emerson com RIDGID 400 820 5695 1 SC 60 400 mm2 B 50 mm 60 kN 13500 lbf RE 60 IB 2 2 kg 1 QCS 2 QCS 3 QCS 4 5 QCS 1 2 2 3 QCS QCS QCS QCS RIDGID SC 60...

Страница 9: ...www RIDGID com cn Ridge Ridgid China emerson com RIDGID 400 820 5695 RIDGID PH 60 3 4 10UNC RIDGID RE60 RIDGID QCS 360 0 135 3 4 mm 0 06 1 5 mm 63 5 mm 3 4 60 kN 1 5 kg 1 QCS 2 QCS 3 QCS 4 5 QCS 1 2 3...

Страница 10: ...Tool Safety 4 Description Specifications And Standard Equipment Description 4 Specifications 5 Standard Equipment 5 Electromagnetic Compatibility EMC 5 Tool Inspection 6 Set Up And Operating Instruct...

Страница 11: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is un avoidable use a ground fault circuit...

Страница 12: ...mmon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result...

Страница 13: ...ses and prevent tool damage 1 Make sure that the electric tool battery is removed Inspect the battery for damage If any damage or modifications are found do not use until the battery has been properly...

Страница 14: ...ithout an interchangeable head or head inserts installed this can damage the electrical tool If interchangeable head will not lock into QCS ensure ram is fully retracted by pressing the pressure relea...

Страница 15: ...rt fully charged battery recharge battery Bring tool and battery to correct operating range between 23 F 5 C and 122 F 50 C by allow ing the tool to sit in a conditioned room Contact RIDGID Technical...

Страница 16: ...with a light weight general purpose lubricating oil Wipe off any excess oil Set Up Operation 1 Prepare the connection to be crimped per the connector man ufacturer s instructions 2 Choose the appropr...

Страница 17: ...aluminum or copper wire Any other material such as steel can dull and damage the blades Inspection Maintenance Inspect the Scissor Cutting Head before each use for issues that could affect safe use 1...

Страница 18: ...until corrected 4 Inspect the electrical tool and any other equipment being used as directed in their instructions Make sure Punch parts are in good working condition 5 The QCS coupling is lubricated...

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