background image

35 

5.4.2 Ice formation in  the circuit piping 

The water in the piping forms ice starting from the layers in contact with the tube wall and the phenomenon slows 
progressively as the freezing proceeds towards the centre. 
The water, transforming itself into ice inside the pipes, increases in volume by about 8%, nearly always causing 
the splitting  open of the latter. 
As a remedy to this eventuality, one can execute the circuit in such a manner that, at plant shut-down, the water 
drains into a remote (auxiliary) sump located inside or below ground level, or one can adopt the installation of 
heat-tracing cable wound around the pipework and its subsequent protection with shells of insulating material. 

5.4.3 Fan icing 

On occasions when the plant is shut-down contemporary with low temperatures or snow falls, a thin layer ice may 
form between the inside of the fan support ring and the extremity of the fan blades.  
If the ice formation becomes a single block between fan and support ring, then at the moment of restarting  the 
fan, it will be locked in place and either the motor could be burnt-out or, occasionally, one or more fan blades 
could be broken. 
To obviate this problem, one can install externally on the fan cylinder a heat-tracing cable, suitably protected with 
insulating material, in order to always maintain the steel ring at a certain temperature and thus avoid that icing 
can occur. 

NOTE

: never cover the motor-fan assembly with lids-covers, shields or other types of  protection since , apart 

from serving no useful practical purpose (all the motors are in a totally closed execution), in case of 
operation with the air discharge occluded the electric motor could  burn-out.. 

5.4.4 Ice formation around the cooling  tower 

At very low ambient temperature, ice formation on the ground areas close to the cooling  tower can occur: this 
situation may represent a danger for  any eventual operations or activities that must be performed  in that area.  

5.4.5 Tower operation in dusty  and polluted environments 

In the case of tower operation in dusty  and polluted environments, apart from employing the special version with 
suitable fill pack for operation in the presence of solids suspended in the water  and possibly with  metallic parts 
in stainless steel , it is recommended to foresee an adequate water filtration system upstream of the return water 
pump. 
  

6. SAFETY WARNINGS 

6.1 Motor-fan assembly 

-

 

prior to carrying out any kind of intervention son the tower, wait for the heat energy to dissipate and verify 
that the fan has come completely to rest 

-

 

do not carrying out any kind of intervention  if the electrical power supply to the motor has not previously not 
been shut-off 

-

 

do not allow the  motor-fan unit to operate if, for some reason, the protective screen has been removed 

-

 

NOTE: the protective screen should not be considered a protection-shelter as defined by the machinery 
directive, but a device apt to prevent the risk of expelling parts of the fan from the related fan-cylinder 

-

 

do not modify for any reason whatsoever the inclination of the fan blades: this could be cause of absorbed 
electric current beyond the name-plate value, vibrations due to fan imbalance, breakage of the motor 
bearings and of the fan blades. 

6.2 Protection against biological risks 

The recirculating water can contain chemical products or biological pollutants which could be dangerous for 
health if breathed in or ingested. Hence the  personnel that may be directly exposed to the discharge air flow and 
to the related  mist from entrainment, generated during the operation of the water spray system   and/or of the 
compressed air eventually employed in cleaning, must wear respiratory protection (face-masks) approved by the 
authorities competent and/or in accordance with directive 89/686/EEC. 

NOTE:

 Tower maintenance personnel are advised to adhere to the recommendations made in the EUROVENT 

9-5 (2nd edition 2002) guidelines for the prevention of biological contamination in evaporative cooling systems. 

Содержание H51369

Страница 1: ...MACROSYSTEM ISTRUZIONI PER L USO INSTRUCTIONS FOR USE CEHV 46 639 Torri di raffreddamento Cooling towers H51369 Italiano English...

Страница 2: ...hnical service centres can be contacted for all queries regarding the use of its products should the information in the manuals prove to be insufficient RHOSS S p A reserves the right to alter feature...

Страница 3: ...rghetta di identificazione applicata sulla parete esterna in corrispondenza della connessione di alimentazione acqua Tale targhetta riporta i dati tecnici di funzionamento della macchina nonch l anno...

Страница 4: ...4 2 DESCRIZIONE DELLA MACCHINA Fig 02...

Страница 5: ...ADED WATER OUTLET CONNECTION 11 RETE DI SOSTEGNO PACCO DI RIEMPIMENTO 11 SUPPORTER WIRE FOR PACKAGED FILL MATERIAL 12 MATERIALE DI RIEMPIMENTO 12 PACKAGED FILL MATERIAL 13 STRATO SUPERIORE MATERIALE D...

Страница 6: ...aggio prima dell installazione o della messa in funzione da qualche settimana a qualche mese o protratta inattivit dell impianto anche una volta che la macchina installata possono dare luogo a formazi...

Страница 7: ...atore con forche prolungate le stesse devono essere posizionate in modo che Fig 04 Il centraggio avvenga sulla linea di baricentro del manufatto L estremit delle forche si sporga dal pezzo CORPO CEHV...

Страница 8: ...Porre inoltre particolare attenzione alla eventuale presenza di venti prevalenti ed a che eventuali situazioni di sottovento non provochino ricircoli dell aria sulla torre Fig 06 VENTO VENTO NO SI Fi...

Страница 9: ...nuo 3 4 2 Assemblaggio dei componenti 3 4 2 1 Versione con vasca Nel caso di una versione con vasca per motivi dovuti al trasporto la torre di raffreddamento verr consegnata in due colli il corpo ed i...

Страница 10: ...pazio sufficiente tra l estremit di ogni singola pala e la parte interna dell anello NOTA Controllare comunque sempre il tipo di collegamento da effettuare secondo lo schema riportato dal costruttore...

Страница 11: ...acqua alle utenze se l impianto provvisto di una vasca ausiliaria posta ad un livello pi basso della torre le prese d acqua possono anche scaricare liberamente e per caduta nella vasca sottostante ma...

Страница 12: ...circuito per i periodici controlli circa la sua qualit chimico fisica Fig 12 In assenza di un misuratore di portata sul circuito idraulico la lettura della pressione dell acqua in ingresso alla torre...

Страница 13: ...seguito si riportano le caratteristiche generali che deve avere l acqua di reintegro per i circuiti di raffreddamento NATURA fisicamente pulita otticamente chiara assenza di torbidit senza depositi c...

Страница 14: ...pompe di circolazione dell acqua e controllare il getto degli ugelli che deve essere diretto verticalmente verso il basso a cono ben aperto e di uguale intensit per tutti gli ugelli l insieme dei gett...

Страница 15: ...ghiaccio sono le vasche di raccolta acqua i tubi di mandata e ripresa acqua nonch quelli dei circuiti ausiliari i ventilatori occasionalmente l area circostante la torre In genere quando la torre in...

Страница 16: ...torre tale situazione pu costituire pericolo per eventuali operazioni che si dovessero svolgere in quell area 5 4 5 Funzionamento in ambiente polveroso ed inquinato Nel caso di funzionamento in ambie...

Страница 17: ...rolli del suo stato mediante ispezione visiva da effettuare tramite gli obl se previsti o attraverso la parte inferiore della torre bocche di presa d aria o vasca ausiliaria al fine di verificare accu...

Страница 18: ...ativit Qualora vi fossero occlusioni il rubinetto pu essere facilmente svitato dal raccordo a tre vie che lo ospita e smontato nelle sue parti per la pulizia Qualora l occlusione fosse causata da depo...

Страница 19: ...ioni di progetto Regolare la portata Controllare la direzione del flusso dell aria di attraversamento della torre Sezionare l alimentazione del motoventilatore ed invertire due fasi delle tre fasi nel...

Страница 20: ...ad evitare che nel caso si interrompa l immissione di acqua di reintegro e scenda il livello dell acqua nella vasca la pompa aspiri aria andando in cavitazione o che nel caso sia installata la resiste...

Страница 21: ...22 2 Description of the equipment Page 23 3 Transport layout and installation of the equipment Page 25 4 Start up Commissioning Page 33 5 Operation Page 34 6 Safety warnings Page 35 7 Maintenance Pag...

Страница 22: ...it All cooling towers are equipped with an identification plate applied on the outside panel close to the water make up connection This name plate carries the technical operating data of the unit in a...

Страница 23: ...23 2 DESCRIPTION OF THE EQUIPMENT Fig 02...

Страница 24: ...EADED WATER OUTLET CONNECTION 11 RETE DI SOSTEGNO PACCO DI RIEMPIMENTO 11 SUPPORTER WIRE FOR PACKAGED FILL MATERIAL 12 MATERIALE DI RIEMPIMENTO 12 PACKAGED FILL MATERIAL 13 STRATO SUPERIORE MATERIALE...

Страница 25: ...en several weeks and several months before installation of the unit or plant commissioning or protracted inactivity of the plant even once the unit has been installed can give rise to humidity or the...

Страница 26: ...ese must be placed in such a manner that Fig 04 The centre line is in line with the centre of gravity of the object The extremities of the forks protrude beyond the segment being raised MAIN CASING CE...

Страница 27: ...o from and within the tower Moreover be particularly careful about the possible presence of prevailing winds and that eventual down wind situations cannot give rise to air recirculation on the tower F...

Страница 28: ...mbly of the components 3 4 2 1 Version with basin n the case of a version with basin for transportation reasons the cooling tower will be delivered in two pieces the main casing and the top part It wi...

Страница 29: ...very single blade and the inside surface of the ring NOTA However always check the type of connection to be effected in accordance with the wiring scheme provided by the motor manufacturer on the plat...

Страница 30: ...nnected to the pump which sends water to the equipment to be cooled if the installation is provided with a remote sump placed at a lower level than that of the tower the return water connections can a...

Страница 31: ...rcuit for the periodic checks on its chemical and physical qualities Fig 12 In the absence of a flowrate measuring device in the hydraulic circuit the reading water pressure at the inlet to the tower...

Страница 32: ...s service On an indicative basis the general characteristics that should have make up water for cooling circuits are listed below NATURE physically clean optically clear absence of turbidity without d...

Страница 33: ...he nozzles which must be directed vertically downwards with a well open cone and of equal intensity for all the nozzles the whole spray pattern which should completely and uniformly cover the upper su...

Страница 34: ...freezing and to ice formation are the water collecting basins the water supply and return pipes as well as those of the auxiliary circuits the fans occasionally the ground area surrounding the coolin...

Страница 35: ...ns or activities that must be performed in that area 5 4 5 Tower operation in dusty and polluted environments In the case of tower operation in dusty and polluted environments apart from employing the...

Страница 36: ...nspection to be made via the access holes where foreseen or via the lower part of the cooling tower air intake openings or remote sump in order to verify dirt accumulation presence of scaling presence...

Страница 37: ...uld limit its operativity If the tap were to become occluded it can be readily unscrewed from the three way connection that holds it and disassembled into its constituent parts for cleaning If the occ...

Страница 38: ...sin Overflow connection partially or totally obstructed Remove the obstructing material Flowrate of the circuit is not in accordance with the design conditions Regulate the flowrate Wrong direction of...

Страница 39: ...void that if ever the supply of make up water is interrupted and the water level in the basin descends the pump draws in air going into cavitation or that if the electric heating elements are installe...

Страница 40: ...MACROSYSTEM RHOSS S p A Via Oltre Ferrovia 33033 Codroipo UD Italia tel tel 0432 911611 fax 0432 911600 rhoss rhoss it www rhoss it www rhoss com H51369 06 08 PS LL SS...

Отзывы: