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OPERATION

2409TL 01/11

Operation Section 4-43

OPERA

ION

11. Troubleshooting Guide

TROUBLE

POSSIBLE CAUSE

POSSIBLE REMEDY

Loader slow or will not lift

Hydraulic oil too heavy.

Change to proper oil.

and/or dump

Oil filter plugged.

Clean or replace filter.

Hydraulic pump worn.

Repair or replace pump.

Oil line restricted or leaking.

Check all hoses and tubes for leaks,

damage or restrictions. Replace
damaged or restricted hoses or tube
oil lines.

Control valve does not shift

Inspect, clean, repair or replace

properly.

valve.

Air in hydraulic system.

Cycle lift cylinders and bucket
cylinders several times to free
system of air.

Cylinder leaks internally.

Replace seals.

Faulty relief valve (tractor).

Clean and replace relief valve.

Loader chatters or

Air leak in pump inlet line.

Check, tighten or replace inlet line.

vibrates when raising
or lowering.

Air in hydraulic system.

Cycle lift and bucket cylinders.

Oil level too low.

Add oil as required.

Faulty relief valve (tractor).

Replace relief valve.

Oil Leaks

Loose connections.

Tighten fittings.

Defective fittings or hoses.

Replace defective parts.

Worn or damaged o-ring

Install a seal repair kit.

or wiper seal in cylinder

See “Cylinder Service”.

rod end.
Worn or damaged o-rings

Install an o-ring repair kit.

in valve.

Содержание 2409TL

Страница 1: ...IL 60936 800 446 5158 Email parts servis rhino com LOADER This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDER...

Страница 2: ...safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...ader 3 5 Mounting Loader 3 5 Attaching Pin on Bucket 3 7 Dismounting Loader 3 7 Assembling Quick Attach Device 3 9 Installing Quick Attach Device 3 10 Connecting Attachment 3 11 OPERATION SECTION 4 1...

Страница 4: ...ECTION 5 1 Lubrication Schedule 5 4 Adjusting Bucket Level Indicator 5 4 Daily Maintenance 5 5 Cylinder Service 5 6 Lift and Bucket Cylinder Disassembly 5 6 Lift and Bucket Cylinder Reassembly 5 7 Sto...

Страница 5: ...Safety Section 1 1 SAFETY SECTION...

Страница 6: ...owner operator of impending hazards and the degree of possible injury faced when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY S...

Страница 7: ...ate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi...

Страница 8: ...RING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s p...

Страница 9: ...structions and wear appropriate Personal Protective Equipment including gloves safety glasses and respirator when required If you are using a tractor equipped with a cab make sure the cab is rated for...

Страница 10: ...n those for which it was designed SBH 9 BEFORE leaving the tractor seat lower the implement set the parking brake and or set the tractor transmission in parking gear disengage the PTO stop the engine...

Страница 11: ...actor or items could fall from the loader resulting in serious injury to the bystander SL 01 For added safety when lifting loads above the height of the operator install a certified Falling Object Pro...

Страница 12: ...cycle steering front axle Move the tractor front and rear wheels to the widest spacing and add the recommended rear tractor ballast to prevent tractor tip over Keep the tractor tires properly inflated...

Страница 13: ...f the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the load...

Страница 14: ...behind the tractor Running into a bystander can result in serious injury or death SL 30 Some tractors are equipped with a Super Steer front axle When a loader is mounted to this type of tractor the bu...

Страница 15: ...or cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can cle...

Страница 16: ...arms when raised Serious injury could result from crushing or pinching by the loader or attachment SL 06 Make sure the loader is properly attached to the tractor and the retaining pins securely lock t...

Страница 17: ...ning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of th...

Страница 18: ...tion Traveling with the bucket or plow in the raised position increases the chances of colliding with overhead obstructions and making the unit more prone to tipping over SNPO 37 Never interfere with...

Страница 19: ...rom the Implement while it is in motion or while tractor engine is running SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose...

Страница 20: ...ty SPRM 2 SEE YOUR RHINO DEALER Never crawl under or allow children to play around or on a loader that is disconnected from the tractor The loader could fall crushing a person resulting in serious inj...

Страница 21: ...mote safe operation Damage to the decals may occur while in shipping use or reconditioning Rhino cares about the safety of its customers operators and bystanders and will replace the safety decals on...

Страница 22: ...Loader Positions 7 D469 1 WARNING Loader Safety 8 D468 2 DANGER Multi Hazard 9 D471 1 WARNING Handling Bales 10 D470 1 DANGER Use ROPS Seatbelt Rear Ballast 11 00776031 1 ________ Canister Operator s...

Страница 23: ...SAFETY 2409TL 01 11 Safety Section 1 19 2011 Alamo Group Inc SAFETY Decal Description Rhino Left P N 49696 Rhino Right P N 51448 MODEL NAME 2409TL P N 54173...

Страница 24: ...actor off and remove hydraulic pressure Never use hands to check for leaks Wear safety glasses oil impenetrable gloves and use cardboard to check for evidence of oil leaks If you suspect a leak remove...

Страница 25: ...ransport for better visibility and to avoid overturns Keep bystanders 10 feet away when operating loader When parking or servicing unit lower bucket to the ground on level hard surface stop engine set...

Страница 26: ...tractor at low speeds Failure to comply may result in serious injury or death D470 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from...

Страница 27: ...rs down Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots Make sure the gap is not lar...

Страница 28: ...ect the power source and wait for all machine movement to stop before servicing adjusting cleaning or unclogging the equipment except where the machine must be running to be properly serviced or maint...

Страница 29: ...Introduction Section 2 1 INTRODUCTION SECTION...

Страница 30: ...ist of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer...

Страница 31: ...aust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm SG 30 Never walk or...

Страница 32: ...d for two or four wheel drive tractors They are intended to lift only loose materials that will fit in the bucket All cylinders are double acting Parking stands support loader so tractor can be driven...

Страница 33: ...ctor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warrant...

Страница 34: ......

Страница 35: ...Assembly Section 3 1 ASSEMBLY AND CONNECTING THE LOADER SECTION...

Страница 36: ...safety glasses when using a hammer to remove or install pins Always have a heavy attachment such as a bucket mounted on loader when it is removed from tractor It is important not to put excessive wei...

Страница 37: ...rive the tractor in reverse while the attachment is on the ground for 20 30 feet to ensure the attachment does not disconnect If the attachment disconnects during this process discontinue the use of t...

Страница 38: ...11 Alamo Group Inc ASSEMBLY Proper Ballasting and Wheel Spacing Spread front wheels to maximum distance Spread rear wheels to maximum distance Add rear wheel weight rear ballast box or implement Make...

Страница 39: ...oke bucket cylinders to raise or lower upright pin to clear each front mount pin saddle by approximately 1 4 Drive tractor forward until loader upright pins contact mount vertical stop surfaces just a...

Страница 40: ...h pins and linch pins 7 Remove linch pins and clevis pins from parking stands rotate stands into storage position and secure with clevis pins and linch pins Note If front wheel spacings were changed w...

Страница 41: ...ft tractor front end tires can be off ground 4 Stop engine Allow tractor front end to lower by relaxing ONLY lift cylinders with control lever This will remove pressure on hitch pins Note Do not relax...

Страница 42: ...ts forward out of the mount allowing tractor to be pushed rearward Retract bucket cylinders until lower loader upright pins clear mount pin saddles and front tires 9 Move tractor rearward approximatel...

Страница 43: ...llation Only quick attach skid steer compatible attachments can be used with the quick attach device Pin on style attachments can be used on the loader but necessitate removal of the quick attach devi...

Страница 44: ...3 4 shoulder bolts and 3 8 lock nuts supplied with loader Use upper bolt hole in bucket mounting ear for shoulder bolt on two lower pins Figure Asm L 0014_A 2 Attach bucket leveling rod indicator sup...

Страница 45: ...of the pins must be firmly wedged against the surface of the slot at the bottom of the attachment bracket If the pins are not wedged securely in place the attachment may fall off resulting in possibl...

Страница 46: ...und Drive the tractor in reverse while the attachment is on the ground for 20 30 feet to insure the attachment does not disconnect If the attach ment disconnects during this process discontinue the us...

Страница 47: ...Operation Section 4 1 OPERATION SECTION...

Страница 48: ...familiar with the loader and tractor operation and all associated safety practices before operating the loader and tractor Proper operation of the loader as detailed in this manual will help ensure y...

Страница 49: ...2180 lbs Raising Time 4 4 sec Lowering Time 2 9 sec Bucket Dumping Time 1 6 sec Bucket Rollback Time 1 7 sec Weight w 72 HD Material Bucket w o Mounting Valve Kit 790 lbs Lift Cylinder 2 5 in Stroke 1...

Страница 50: ...d in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor or Implement witho...

Страница 51: ...Tractor in a fatigued or bored mental state which impairs proper and safe operation SG 32 Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulat...

Страница 52: ...experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If...

Страница 53: ...erator resulting in serious injury or death Falling Object Protective Structure FOPS rated Cab may be obtained from the tractor dealer or other sources SL 02 3 1 ROPS and Seat Belt The tractor must be...

Страница 54: ...er s widest recommended settings to increase stability If 3 Point hitch counterweights are used they should be carried as low as possible at all times to maximize stability Effective counterbalance we...

Страница 55: ...the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine is running Operate the Tractor controls from t...

Страница 56: ...rol Locate the engine throttle control Locate the brake pedals and the clutch Locate the parking brake Locate the PTO control Locate the 3 point hitch control lever Locate the hydraulic remote control...

Страница 57: ...the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL 36 Before each use a pre operation inspection and service o...

Страница 58: ...ks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level Sufficient lubrication at all l...

Страница 59: ...vidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in...

Страница 60: ...LINE INSPECTION Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil l...

Страница 61: ...ing lights function properly The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering...

Страница 62: ...the Canister on the Loader All Safety Decals are in place and legible The Mounting frame bolts are in place and tight The Loader Arms are securely retained in frame mounts The Loader connection bolts...

Страница 63: ...ximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equi...

Страница 64: ...owly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator...

Страница 65: ...h or where loose soil can give way and allow the tractor to tip over Keep the tractor tires away from loose soil or the edge of a drop off Always wear your seatbelt when operating the loader to reduce...

Страница 66: ...t Allow extra distance when stopping or turning Do not allow loader or attachment to contact solid objects SL 07 Do not raise the loader into an overhead structure or allow a raised attachment to cont...

Страница 67: ...or if the pins are not firmly seated do not use the attachment Contact your dealer before using the attachment On level ground tilt the attachment down 90 degrees and lower it to the ground Lower the...

Страница 68: ...f travel Keep all bystanders 25 feet away from travel path SL 29 Always look behind you before backing up Make sure you are looking in the direction of travel A bystander could walk behind the tractor...

Страница 69: ...raulic connection is leaking Leaking oil could allow the loader to fall resulting in a serious crushing injury SL 22 If the loader valve controls fail to functions properly discontinue use of the trac...

Страница 70: ...THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These m...

Страница 71: ...vel bucket throughout the lifting cycle resists bucket lift and increases breakaway effort NOTE Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is dete...

Страница 72: ...ON LIFTING THE LOAD When lifting the load keep the bucket positioned to avoid spillage Tilt bucket forward while raising to maintain bucket angle CARRYING THE LOAD Position bucket just below tractor h...

Страница 73: ...OPERATION Use extreme care when operating loader on a slope keep bucket as low as possible This keeps center of gravity low and will provide maximum stability When transporting the load keep bucket a...

Страница 74: ...p Inc OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle Move tractor in as close as possible to side of vehicle then dump bucket LOWERING THE BUCKET After bucket is dumped...

Страница 75: ...cket level and put lift control in float position to permit bucket to float on working surface If hydraulic down pressure is exerted on bucket it will wear faster than normal Float will also prevent m...

Страница 76: ...tion when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lift and breakaway capacity diminish as loading height is increased Side cutti...

Страница 77: ...ction 4 31 2011 Alamo Group Inc OPERATION Another method for large dirt piles is to build a ramp approach to the pile It is important to keep the bucket level when approaching a bank or pile This will...

Страница 78: ...t cleanly With bucket level start a cut at notch approximately 2 inches deep Hold depth by feathering bucket control to adjust cutting lip up or down When front tires enter the notch adjust lift cylin...

Страница 79: ...between pile and spreader Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes Also hold lift control forward so full weight of bucket is scraping ground Do not...

Страница 80: ...LLING Approach pile with a level bucket Poor methods actually move no more dirt and make it more difficult to hold a level grade Do not use bucket in dumped position for bulldozing This method shown a...

Страница 81: ...01 11 Operation Section 4 35 2011 Alamo Group Inc OPERATION Leave dirt in bucket Dumping on each pass wastes time Operate tractor at right angles to ditch Take as big a bite as tractor can handle with...

Страница 82: ...ded 2 Handling large heavy objects can be extremely dangerous due to Danger of tractor rolling over Danger of up ending tractor Danger of object rolling or sliding down loader arms onto operator 3 If...

Страница 83: ...may electrify entire tractor and electrocute kill operator Loader equipped with bale spear is designed to handle round bales up to 2000 pounds Load bale spear by approaching from round end to prevent...

Страница 84: ...itical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the loader to prevent damage from rot...

Страница 85: ...speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent...

Страница 86: ...nt and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving...

Страница 87: ...wer speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS L 0032 The SMV Slow Moving Vehicle...

Страница 88: ...2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will b...

Страница 89: ...alve Air in hydraulic system Cycle lift cylinders and bucket cylinders several times to free system of air Cylinder leaks internally Replace seals Faulty relief valve tractor Clean and replace relief...

Страница 90: ...kit See Cylinder Service Improper hydraulic valve Repair or replace valve operation Excessive wear on bucket Bucket is riding on cutting Use boom FLOAT position or cutting edge edge instead of wear r...

Страница 91: ...Maintenance Section 5 1 MAINTENANCE SECTION...

Страница 92: ...the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death SL...

Страница 93: ...severe laceration injuries if proper hand protection is not worn SG 37 Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with...

Страница 94: ...at rod and base ends of each lift and bucket cylinders NOTE Fully retract bucket to a comfortable height to grease bucket loader boom joint Do not reach or stand under a raised loader or attachment wi...

Страница 95: ...r 3 After every ten hours of operation check all hardware and tighten where required 4 Replace hoses immediately if they are damaged by a cut or scrape extruded at the fittings or leaking Hydraulic oi...

Страница 96: ...Hold cylinder tube 13 stationary and pull wire ring 14 out through slot 2 Pull shaft 1 with all assembled parts out of cylinder tube 13 Note Resistance will be felt until piston seal 8 slides over wir...

Страница 97: ...haft and install lock nut 12 Tighten lock nut to 100 lbs 7 Lubricate piston wear ring 8 and piston seal 11 on piston o ring 7 and backup washer 6 on head and inside of cylinder tube 13 then carefully...

Страница 98: ...Section 5 8 2011 Alamo Group Inc MAINTENANCE 1 Store loader with attachment securely attached 2 Place dust caps on hydraulic quick couplers 3 Do not remove attachment from stored loader 4 Do not allow...

Страница 99: ...he grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply t...

Страница 100: ...MAINTENANCE 2409TL 01 11 Maintenance Section 5 10 2011 Alamo Group Inc MAINTENANCE...

Страница 101: ...MAINTENANCE 2409TL 01 11 Maintenance Section 5 11 2011 Alamo Group Inc MAINTENANCE...

Страница 102: ...harges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost f...

Страница 103: ...iently to confine the employee to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor ne...

Страница 104: ...2409TL SOM 01 11 P N F 4203C Printed U S A 2409TL LOADER...

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