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Troubleshooting Guide;

Only qualified personnel should attempt to work on this equipment.
The APES System is a well-built, heavy duty Auto Paper Ejector Stacker system and will give
years of reliable service. Below is a troubleshooting guide to help you through some of the
problems that may be encountered.

APES machine does not
cycle. Paper pivot and
ejection belt do not move.
(Punch does not cycle)

APES machine cycles.
Paper pivot and ejection belt
move but punch does not
operate.

Paper pivot moves and
punch operates. (ejection belt
does not move on APES
section)

Ejection belt runs
continuously.

Ejection belt stop at random
positions.

1) APES section not turned
on.
2) APES not plugged into
wall socket.
3) Foot pedal or paper stop
switch not plugged into
machine.
4) APES in paper stop switch
mode without option
attached.
5) Blown fuse.

1) Punch not turned on.
2) Punch not plugged into
wall socket.
3) APES not plugged in
punch.
4) Die not locked in position.
5) Punch not operating.

Grey cable is unpluggedf rom
back of reception.

APES ejection belt moves but
paper pivot does not.

1) O-ring belt needs
adjustment.
2) Belt needs replacement.

Check micro switch under top
cover.

Check micro switch under top
cover.

Symptom

Possible Cause

Action

1) Check power switch.
2) Check both ends of power
cord.
3) Make sure foot pedal or
paper stop switch cable is
attached to machine.
4) Make sure APES is set to
foot pedal mode when no
paper stop switch is attached.
5) Check fuse.

1) Check power switch.
2) Plug both ends of power
cord.
3) Plug APES into foot pedal
receptacle on back of punch.
4) Make sure both die
handles are up an locked on
punch.
5) Plug original foot pedal
back into punch. Go through
troubleshooting procedure
using punch manual.

Make sure grey cable is
plugged into back of
reception.

1) Motor can be adjusted to
tighten belt.
2) Replace belt by sliding off
of both pulleys.

Adjust or replace.

Adjust or replace.

23

Содержание HD6500

Страница 1: ...Instruction Book for APES System ...

Страница 2: ...atic aper jecting and tacking punch machine The paper specifications for punching ejecting and stacking are between 14 x 14 maximum down to 8 1 2 x 5 1 2 A5 minimum It will also punch mixed stock including tabs and acetate cover material A P E S APES System Operators Training Manual Please see the HD7700 HD7000 or HD6500 Manual for die setup and machine use ...

Страница 3: ...7000 HD6500 HD7650 Adaptor Kit 1 a Adaptor Bar 1 b Bolt 8 32 x 3 4 2 c Hex Wrench 9 64 1 Serial Number ______________ Inspected by ______ APES System Shipping Kit Contents Power Cord 1 Mate Blocks 2 Reception Paper Guide Stop w Knob 1 Palm Switch Mount 1 Knob Kit 1 a Three arm 1 4 20 Knob 4 b Quick Release Pin 2 c 1 4 20 Socket Head Bolt 4 d Star Wrench T 30 1 e Hex Wrench 3 16 1 ...

Страница 4: ......

Страница 5: ... 4 Ejector Setup 6 and larger paper 18 5 Ejector Setup 5 1 2 and smaller paper 20 6 Ready to Operate 21 Setup and Use of the AccuSet Index Paper Guide 22 Troubleshooting Guide 23 Electrical Diagram for APES System 115VAC 24 Electrical Diagram for APES System 230VAC 25 NOTICE This manual covers both the APES System for the HD7000 and HD6500 Punches and also the APES System for the HD7700 Punch The ...

Страница 6: ...Operating Guidelines CAUTION CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury It may also be used without the safety alert symbol as an alternative to Notice WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury DANGER Indicates a hazardous situation which if not avoided will result in death or seri...

Страница 7: ...or ergonomic work flow separate locations for un punched books and a punched books Lifting Hazard Single person lift could result in injury Two person lift required CAUTION u Turn power switch off before maintaining machine or changing die assembly WARNING Crush hazard Keep hands away from moving parts Lockout and disconnect power before servicing u Use of appropriate hand protection should be uti...

Страница 8: ... Locate a clear work area 48 wide X 30 deep with a duplex outlet within 5 feet that provides a 15 amp service 16 amp European The work area must be a solid and firm cabinet or a heavy duty table with a flat level surface Locate your punch on the right side of a 48 wide work area with the chip tray near the front edge of the work area Never attempt to move the HD punch with one person Always move y...

Страница 9: ... the lid on your HD punch and remove the Paper Stop Assembly by first removing the nylock nut use 7 16 wrench not included and then the paper stop nut located under the cover The paper stop and knob can now be removed from the front of the cover See Figure B Re assemble the Paper Stop into one piece and Store Close the lid and REPLACE the SAFETY SCREW to its locked position Your APES System came w...

Страница 10: ...ded longer screws to attach the block securely and repeat for the other side of machine Mounting the APES System to a punch Check your HD 7000 or HD 6500 for front cover warping Warping must be corrected before proceeding See Figures E F If your machine has any warping open the machine top cover as described earlier Take a pair of pliers and gently bend down the warped areas back flush to the mach...

Страница 11: ...Attention users mounting the APES System to a HD7000 HD6500 HD7650 HD7100 Please locate the adaptor packaged with the APES System and install the adaptor as shown in the diagrams below 9 ...

Страница 12: ...nged provided See Figure G mounting knobs Preparing your HD7700 for the APES System Unplug HD7700 from outlet DO NOT OPEN COVER Hazardous voltage inside Crush hazard Keep hands away from moving parts Unplug foot pedal and store the APES System has a foot pedal attached See Figure H If the palm switch is being used unplug palm switch and remove palm switch from machine See Figure H Remove Knob 1 by...

Страница 13: ...short side of the allen wrench for leverage and turn counter clockwise See Figure I for location Orient the Interface Block with the oval hole forward shown in figure I and round hole to the rear of machine Make sure the counter bores in the blocks face outward See the counter bore example in Figure J Attach the rear Allen screws first use the provided longer screws to attach the block securely an...

Страница 14: ...e the APES System Ejector Top Plate Assembly on top of the punch Avoid colliding the APES System Front Paper Guides and the Drive Motor Assembly into the punch while setting the APES System down Keep control cable clear See Figure K 7700 12 Figure K ...

Страница 15: ...ront cover Locate the APES System into this position without bending the Rear Paper Guide forward Install and tighten the two 3 winged mounting knobs provided into the last rear mounting slots See Figure N Mounting Continued Move the APES System Reception Assembly next to the punch See Figure N Note that the Reception Pivot Block will align centered about the Ejector Base Plate Reception Mounting ...

Страница 16: ... the base of the Pivot Block Mount just under the lid on the inside of the Reception See figure P Mount the APES System reception to the APES System Ejector Base Plate with the two supplied large 2 winged mounting push pins thru assembly holes in both the reception and Ejector Plate Mount the Reception Paper Stop to the Reception Paper Guide See Figure Q 14 Figure P Figure Q ...

Страница 17: ...time See Figure S Attach the Reception cable to the back of the punch Attach the APES System Ejector Control Cable from the Ejector Top Plate Assembly to the back of the Reception Assembly by inserting the keyed connector and tightening the collar Attach the power cord for the punch and the APES System to the power cord receptacles on the back side of each device and plug each cord into a protecte...

Страница 18: ...chine in the same manner as the foot pedal See assembly instructions within the Paper Stop package Normal setting for this switch is down Foot Pedal ACTIVE When selected it allows for normal activation with the attached foot pedal The optional Paper Stop Switch can be installed without removing the foot pedal Only one is active at a time Portrait Changes APES 14 machine timing to better accommodat...

Страница 19: ...de drawer tighten screws Lightly Accessing the Die in the Punch Turn both power switches off before removing a die or performing maintenance See Figure V To change the die on a punch pull the forward APES System Reception mounting pin and pivot the Reception away from the punch This will allow access to the left die locking handle Unlock both handles replace die lock both handles then swing the AP...

Страница 20: ... Figure X These guides are used in the locations shown in Figure W Adjustable Paper Stop Knob This adjustment knob is used to center the holes within your sheet Move the Adjustable Edge Guide to the most right position so it will not conflict with the Paper Stop adjusting process Rotating the knob clockwise will in essence move the holes to the left on your paper and rotating the knob counter cloc...

Страница 21: ...g the Top Rear Deflector for better ease These next three images illustrate the suggested deflector setups This image shows the Large Top Front Paper Deflector with the Adjustable Edge Guide in the forward configuration This configuration with no rear deflector eliminates the need for lifting of the sheets over a rear deflector However this also offers a smaller opening to insert the paper into Pa...

Страница 22: ...is can slow the paper to the point that it will not exit completely or cause the exit belt paddle to dent the paper NOTE Ejector Setup 5 1 2 and Smaller Paper Sheets that stand 6 tall may use either Ejector setups Sheets shorter than 6 must remove the Bracket Assembly to access the sheets within the APES System 20 Figure Y Figure Z Remove the Bracket Assembly by loosening the two knobs located on ...

Страница 23: ...ainst the Paper Stop s As you actuate the foot pedal begin reaching for another 20 25 sheets to feed into the Ejector Repeat You will find the APES System has increased your productivity by doing the take away and stacking of your job for you 21 Figure AA Optional Mounting of Palm Switch Bracket Attach palm switch bracket by loosening the bolt shown in figure Z1 and slipping the bracket between th...

Страница 24: ... in section 12 page 20 fine tune the paper stop until the sheet punch pattern is centered on the page To determine if the pattern is centered fold the sheet over onto itself as shown in figure DD and align the page ends If the first and last holes align perfectly you are ready for the next step otherwise readjust the Adjustable Paper Stop Knob and repeat hole alignment Now that the APES paper stop...

Страница 25: ... not turned on 2 Punch not plugged into wall socket 3 APES not plugged in punch 4 Die not locked in position 5 Punch not operating Grey cable is unpluggedf rom back of reception APES ejection belt moves but paper pivot does not 1 O ring belt needs adjustment 2 Belt needs replacement Check micro switch under top cover Check micro switch under top cover Symptom Possible Cause Action 1 Check power sw...

Страница 26: ...Electrical Diagram for APES System 115VAC 6500 7000 7700 24 ...

Страница 27: ...Electrical Diagram for APES System 230VAC 6500 7000 7700 25 ...

Страница 28: ...Be sure to fill out and return your Product Warranty Registration Card or Register online at www Rhin O Tuff com warranty_registration asp Part Number 900598 Rev 5 April 2014 IMPORTANT ...

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