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15

COMBUSTION ADJUSTMENT

THE FOLLOWING BURNER
ADJUSTMENTS MUST BE MADE
AFTER 10 TO 15 MINUTES OF
OPERATION.

8.

Set the draft. Remove the heat
shield and then remove the metal
plug in the burner mounting plate.
Check the draft reading over the
fire with a draft gage through the
5/16" hole located in the burner
plate. See the draft gauge section
in this manual for more
information. Adjust the barometric
damper to give the overfire draft
recommended by the manufacturer.
If no such recommendations are
available, set the overfire draft to
assure a negative pressure within
the combustion chamber (usually a
negative 0.01 to 0.02 inches water
column).

Replace the hole plug in the
burner mounting plate after these
tests have been made. 

9.

Check the smoke readings. After
the burner has been operating 10
minutes, make a smoke measure-
ment in the flue following the
smoke tester instructions. See the
smoke pump section in this
manual for more information. Oily
or yellow smoke spots on the filter
paper are usually a sign of un-
burned fuel, indicating very poor
combustion (and likely high emis-
sions of carbon monoxide and
unburned hydrocarbons). This
condition can sometimes be
caused by too much air, or other
factors. If this condition cannot be
corrected, major correction or
even burner replacement may be
necessary. Adjust the air shutter
and air band for a 0 to a 1 smoke
number (a trace).

10. Check the CO

2

with the Fyrite

analyzer. See Fyrite Gas Analyzer
section for methods and
procedures. Adjust the air setting
to reduce the CO

2

reading by

between 1% and 2%. Lock the air
adjustment and repeat all draft,
CO

2

, and smoke measurements to

make sure the setting has not
shifted.

COMBUSTION DIAGNOSIS

11. Check performance. A well-

matched and well-tuned burner
should be capable of operation at
a CO

2

level between 10% and

12%.

checking cut off pressure. Slow
pump cutoff at the end of a firing
cycle can cause smoke and other
pollutant emissions. Check for
prompt pump cutoff by observing
the flame or by checking for
smoke at shutdown. If poor cutoff
is observed, make sure all air is
purged from the pump and nozzle
line. If poor cutoff continues check
for proper cutoff pressure.

15. Check Controls. Check the

settings of all operating controls
before leaving the installation and
verify that they are in working
order.

16. Check for proper temperature rise

of the supply air. See the air
supply temperature section in this
manual for details.

17. Annual Cleanup. An overall burner

checkup and cleanup is
recommended annually. See the
annual cleanup section in this
manual for more information. 

FINAL CHECKS

12. Measure the flue temperature. See

the stack thermometer section in
this manual for more information.
Operating the unit at an excessive
firing rate generates more heat
than the heat exchanger can
utilize and results in unnecessary
heat loss up the chimney. Other
causes of excessive heat loss are
badly sooted heat-exchanger
surfaces and excessive draft. The
temperature of the flue gas
provides an indication of these
heat losses. 

Measure the net flue temperature
by subtracting the room air tem-
perature from the thermometer
reading. Excessive flue loss is
indicated if the net flue
temperature during steady
operation exceeds 600° F.

13. Check Ignition. Check the

operation over repeated cycles to
insure prompt ignition on starting.

14. Check pump cutoff (80 psi is cut-

off pump pressure). See pump
section for the procedure for

Table 7

FACTORY AIR ADJUSTMENT SETTINGS

BURNER

AIR SHUTTER

SETTING

AIR BAND

SETTING

OIL FURNACE

MODEL

BECKETT

MODEL

AFG

AFG

AFG

AF42JYPWHS

AF42XNPWHS

AF42JZPWHS

10

10

7

BLANK

2

4

-067

-112

-150

BECKETT

DESIGNATION

Содержание OBF Series

Страница 1: ...UE TO VARIOUS FACTORS YOU MAY NOT BE ABLE TO SMELL FUEL GASES U L recognized fuel gas and CO detectors are recommended in all applications and their installation should be in accordance with the manuf...

Страница 2: ...Air Supply 9 Flue and Chimney Exhaust 9 Chimney Size Recommendations 9 Venting 9 Barometric Draft Control 10 Oil Burner Primary Control 10 Tank and Oil LInes 11 Electric Wiring 11 Thermostat 11 Typica...

Страница 3: ...tatic pressure within the allowable range as specified in general information section of these instructions See furnace rating plate 12 When a furnace is installed so that supply ducts carry air circu...

Страница 4: ...Air Heating and Air Conditioning Systems NFPA No 90B Standard for Chimneys Fireplaces Vents and Solid Fuel Burning Appliances NFPA No 211 LOCATION REQUIREMENTS AND CONSIDERATIONS GENERAL INFORMATION...

Страница 5: ...3 4 MED HIGH 1715 1745 1760 1770 1 20 MED HIGH HIGH 151200 MED LOW 1375 1400 1435 1450 44 30KW LOW 1045 1055 1070 1090 1 35 HIGH HIGH MODEL NUMBER 067 112 150 56000 16 41KW 84000 24 62KW 134400 39 38...

Страница 6: ...NOZZLE HAVING A FIRING RATE OF 85 GALLONS PER HOUR AND AN INPUT RATING OF 119 000 BTUH 92 100538 01D 00 THIS FURNACE WAS INSTALLED WITH A NOZZLE HAVING A FIRING RATE OF 1 00 GALLONS PER HOUR AND AN I...

Страница 7: ...SOME HOMES MAY REQUIRE THAT OUTSIDE AIR BE SUPPLIED TO THE FURNACE AREA FAILURE TO PROVIDE ENOUGH FRESH AIR CAN CAUSE DEATH FROM CARBON MONOXIDE POISONING Adequate facilities for combustion and venti...

Страница 8: ...Installation of Oil Burning Equipment defines confined space and unconfined space as follows Confined Space Any space whose volume is less than 50 cu ft per 1 000 BTUH of the aggregate input rating o...

Страница 9: ...t connection should be made to the bottom of the furnace For installations where return air ducts cannot be run under the floor return air may be taken from the sides by cutting the furnace casing and...

Страница 10: ...should be used INJURY OR DAMAGE CAUSED BY THE USE OF SUCH UNTESTED AND OR UNCERTIFIED DEVICES ACCESSORIES OR COMPONENTS BAROMETRIC DRAFT CONTROL The barometric damper see figure 9 is a control instal...

Страница 11: ...IN PROPERTY DAMAGE INJURY OR DEATH SINGLE AND DUAL OIL FILTRATION We recommend the use of a replaceable core or spin on type supply line suction oil filter or dual filtration primary and secondary fi...

Страница 12: ...12 TYPICAL INSTALLATION DIAGRAMS FIGURE 11 TWO PIPE INSTALLATION FIGURE 12 ONE PIPE INSTALLATION...

Страница 13: ...NOTE Do not expose cad cell to direct electric bulb light or sunlight Light may enter through the air control band slot and upset the electric circuit of this device OPERATING INSTRUCTIONS FIGURE 14 C...

Страница 14: ...r from the barometric damper Another 1 4 inch hole is provided by the manufacturer for testing over the fire Drill another 1 4 hole between the barometric damper and the chimney as shown in Figure 14...

Страница 15: ...ell matched and well tuned burner should be capable of operation at a CO2 level between 10 and 12 checking cut off pressure Slow pump cutoff at the end of a firing cycle can cause smoke and other poll...

Страница 16: ...a toolbox used in the field Construct the assembly as shown in Figure 17 and install it as shown in Figure 18 Once the pressure testing assembly has been made and installed as shown in Figure 18 turn...

Страница 17: ...inst the face of the nozzle and between the electrode tips see figure 20 2 Position the gauge so the center scribe mark is in line with the nozzle orifice Do not scratch the nozzle face The nozzle sho...

Страница 18: ...grees Return air temperature 75 degrees Temperature rise 80 degrees E Compare the calculated tempera ture rise with the specified temperature rise on the rating plate TEMPERATURE RISE TOO HIGH Check f...

Страница 19: ...or rust tighten the clamp screw without any filter paper in the slot and purge with several rapid pump strokes of room air 2 Warm the True Spot to room temperature before using 3 In sampling be sure...

Страница 20: ...airflow is not reduced to maximize system performance and life Always verify that the systems airflow is not impaired by the filtering system that has been installed by performing a temperature rise a...

Страница 21: ...ove Enlarge to match chimney interior Replace loose bricks and mortar If all other causes have been eliminated a new chimney may have to be built Replace loose bricks or mortar Remove Have chimney cle...

Страница 22: ...ISC RATING 067 112 150 NOTE This appliance should only be used with specified Delavan or Del O Flo nozzles Use of other nozzles may result in unsatisfactory performance DEL O FLO 50 65 70 B DELAVAN 1...

Страница 23: ...inlet restricted or burner blower wheel dirty 17 Restricted flue 1 Cracked dirty or loose electrodes 2 Electrodes not properly adjusted 3 Incorrect nozzle 4 Improper primary air adjustment 5 Faulty i...

Страница 24: ...urnace 5 Dirty heat exchanger 6 High draft barometric damper not properly set 7 Excessive temperature rise 8 Air shutter adjustment open too much 1 Lack of combustion air 2 Inadequate overfire draft 3...

Страница 25: ...in operating position 7 Dirty strainers 8 Dirty line filter 9 Motor does not come up to speed 10 Bad air leak at seal 11 Improper pump setting 1 Pump gears worn 2 Vertical oil lift too great over 10...

Страница 26: ...CHECK ELECTRODES IGNITION TRANSFORMER CHECK FUEL SUPPLY NOZZLE CHECK CAD CELL PRIMARY CONTROL CHECK FAN CENTER CHECK BLOWER MOTOR WIRING CHECK BLOWER MOTOR CAPACITOR CHECK THERMOSTAT AND CONTROL WIRI...

Страница 27: ...fire Draft inches negative H2O Breech Draft inches negative H2O Chimney Draft inches negative H2O Smoke Reading CO2 CO2 Stack Temperature degrees F Room Temperature degrees F Net Stack Temperature deg...

Страница 28: ...TING AND COOLING SCHEMATIC 38 FOR MODELS WITH UTEC 1012 925 INTEGRATED FURNACE CONTROL IMPORTANT Do not use a power robbing thermostat with this furnace Use only mechanical thermostats or battery powe...

Страница 29: ...29 FIGURE 34 HEATING AND COOLING CONTINUOUS LOW SPEED BLOWER SCHEMATIC IMPORTANT Do not use a power robbing thermostat with this furnace Use only mechanical thermostats or battery powered thermostats...

Страница 30: ...30 NOTES...

Страница 31: ...31 NOTES...

Страница 32: ...32 CM 1005 NOTES...

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