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Rexnord Falk Ultramite UJ 302, Инструкция по установке и обслуживанию, Страница: 14 / 15

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Rexnord Falk Ultramite UJ 302 Скачать руководство пользователя страница 14

Falk

®

 Ultramite

®

 • Installation & Maintenance Instructions

(Page 14 of 15) 

Type UJ • Sizes 302 thru 312

GR3-016

 

rexnord.com

08/20 (Supersedes 01/18) 

866-REXNORD/866-739-6673 (Within the U.S.)

© Rexnord Corporation. All Rights Reserved. 

414-643-2366 (Outside the U.S.)

MOUNTING 1

MOUNTING 2

A

MOUNTING 3

B

MOUNTING 4

MOUNTING 5

MOUNTING 6

VIEW B

VIEW A

Figure 14 — Oil Service Location – Quadruple and Quintuple

= OIL LEVEL

= OIL FILL

= OIL DRAIN

= BREATHER

MOUNTING 1

MOUNTING 2

MOUNTING 3

MOUNTING 4

MOUNTING 5

MOUNTING 6

NOTE:

  302UJ and 304UJ sizes ship fully sealed and lubricated for life and do not have oil drain plugs.

Содержание Falk Ultramite UJ 302

Страница 1: ... defined and accepted in writing by Company as a condition of operation II failure to provide suitable installation environment III use for purposes other than those for which designed or other abuse or misuse IV unauthorized attachments modifications or disassembly or V mishandling during shipping General Information The following instructions apply to standard Falk Type UJ drives shown above If ...

Страница 2: ...ic housing high speed motor adapter and electric motor use Loctite 7070 Super Clean or equivalent Check for and remove any burrs from mating surfaces 4 If unit size is 308UJ or larger fill basic housing with lube type as specified in Table 13 Page 11 to the oil level plug Refer to Table 11 Page 10 for the approximate quantities of oil by the drive mounting shaft 5 Apply anti fretting compound Dow ...

Страница 3: ... backing bolt nut and flat washer required Table 2 Removal Backing Bolt Data Solid Shaft DRIVE SIZE Removal Bolt Size Minimum Length Inches Maximum Tightening Torque lb ft Nm Backing Bolt Size Maximum Length Inches 302 375 16 UNC x 1 00 37 50 375 16 UNC x 1 25 304 375 16 UNC x 1 00 37 50 375 16 UNC x 1 25 306 625 11 UNC x 1 50 183 248 625 11 UNC x 1 75 307 750 10 UNC x 1 75 330 448 750 10 UNC x 2 ...

Страница 4: ...TI SEIZE OR LUBRICATING COMPOUNDS 5 Tighten nut as instructed in one of the following methods PREFERRED METHOD Using a spanner Table 4 chain or pipe wrench tighten bushing nut to the torque value specified in Table 4 Note For applications where external vibratory or transient loads may act on drive and cause setscrews to become loose apply Loctite 243 or equivalent to threads of setscrew Tighten s...

Страница 5: ...orrosive environments consideration should be given to use of an anti seize compound on rod end threads ROD CLEVIS HARDWARE ROD CLEVIS FASTENER GEAR DRIVE HOUSING ROD CLEVIS TURN BUCKLE JAM NUTS ROD ENDS ANCHOR HARDWARE TORQUE ARM ANCHOR Figure 7 2 Thread jam nuts on rod ends far enough to allow for assembly of the turnbuckle Install rod ends into turnbuckle so that length of threads exposed in tu...

Страница 6: ...essary to heat the rod clevis using a torch to loosen rod clevis fastener 3 Remove rod clevis from torque arm loosen jam nuts and remove rod ends from turnbuckle SCREW CONVEYOR INSTALLATION AND REMOVAL INSTRUCTIONS Installation 1 Separate contents from drive shaft kit Install thrust plate and retaining ring in hollow shaft as illustrated in Figure 9 For sizes 302UJ and 304UJ drives with either 2 4...

Страница 7: ...uctions DRIVE SHAFT KEY RETAINING RING THRUST PLATE FASTENER THRUST PLATE HOLLOW SHAFT SEAL HOUSING WINDOWS SEAL HOUSING TROUGH END FASTENERS DRIVE SHAFT SEAL HOUSING FASTENERS WASTE PACKING Figure 11 Table 7 Seal Housing Trough End Fastener Data Non Lubricated Fasteners DRIVE SIZE Seal Housing Fasteners Trough End Fasteners Size Torque lb ft Nm 1 500 Dia Drive Shaft 2 000 2 437 Dia Drive Shafts 3...

Страница 8: ...king Seal or b Lip Seal Proceed as follows for removal of drive shaft from seal housing a Waste Packing Seal Figure 11 Page 7 Remove key from drive shaft keyway Remove waste packing material and remove seal housing toward tapered end of drive shaft b Lip Seal Figure 10 Page 6 Remove key from drive shaft keyway Remove any burrs from tapered end of shaft and wrap entire length with masking tape or a...

Страница 9: ...ng Rexnord specifications refer to appropriate coupling service manual GAP AND ANGULAR ALIGNMENT If possible after mounting coupling hubs position the driving and driven equipment so that the distance between shaft ends is equal to the coupling gap Align the shafts by placing a spacer block equal in thickness to required gap between hub faces as shown and also at 90 intervals around the hub Check ...

Страница 10: ...s WARNING SYNTHETIC LUBRICANTS IN FOOD PROCESSING INDUSTRY Synthetic lubricants may contain toxic substances and should not be used in the food processing industry without the lubricant manufacturer s approval Lubricants which meet NSF H1 classification are suitable for food processing applications Oil Levels Unit sizes 308UJ and above are furnished without oil Oil levels are determined by drive m...

Страница 11: ... fatty and EP additives To prevent damage to the drive through lubricant breakdown the oil should be changed at the intervals shown in Table 12 Oil Change Intervals Intervals shown are for oil temperatures when the drive has attained normal running temperature when operating under load These intervals are based on normal running Where conditions are particularly severe it may be necessary to chang...

Страница 12: ...n will not remove all grease and cross contamination will likely occur Refer to gear drive assembly disassembly instructions Grease registered as H1 by NSF National Sanitation Foundation is suitable for food processing Table 14 Conventional NLGI 2 Grade Greases for Grease Lubricated Bearings Grease Purged Seals 18 to 93 C 0 to 200 F Manufacturer Lubricant Chevron Texaco Caltex Multifak EP 2 Citgo ...

Страница 13: ...ord Corporation All Rights Reserved OIL LEVEL OIL FILL OIL DRAIN BREATHER MOUNTING 1 MOUNTING 2 MOUNTING 3 MOUNTING 4 MOUNTING 5 MOUNTING 6 Figure 13 Oil Service Location Double and Triple NOTE 302UJ and 304UJ sizes ship fully sealed and lubricated for life and do not have oil drain plugs OIL LEVEL OIL FILL OIL DRAIN BREATHER MOUNTING 1 MOUNTING 2 MOUNTING 3 MOUNTING 4 MOUNTING 5 MOUNTING 6 Mounti...

Страница 14: ...on All Rights Reserved 414 643 2366 Outside the U S MOUNTING 1 MOUNTING 2 A MOUNTING 3 B MOUNTING 4 MOUNTING 5 MOUNTING 6 VIEW B VIEW A Figure 14 Oil Service Location Quadruple and Quintuple OIL LEVEL OIL FILL OIL DRAIN BREATHER MOUNTING 1 MOUNTING 2 MOUNTING 3 MOUNTING 4 MOUNTING 5 MOUNTING 6 NOTE 302UJ and 304UJ sizes ship fully sealed and lubricated for life and do not have oil drain plugs ...

Страница 15: ...ive Gear Drives Each gear drive is protected with rust preventive that will protect parts against rust for a period of 6 months in an indoor dry shelter If a gear drive is to be stored or is inactive after installation beyond the above periods drain oil from housing and spray all internal parts with a rust preventive oil that is soluble in lubricating oil or add Motorstor vapor phase rust inhibito...

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