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SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 SMARTVALVE™ SYSTEM CONTROLS

69-1058—05

4

Dust or Grease Accumulation

Heavy accumulations of dust or grease can cause the 

control to malfunction. Where dust or grease can be a 

problem, provide covers for the control to limit 

contamination.

Heat

Excessively high temperatures can damage the control. 

Make sure the maximum ambient temperature at the 

control does not exceed the rating of the control. If the 

appliance operates at very high temperatures, use 

insulation, shielding, and air circulation, as necessary, to 

protect the control. Proper insulation or shielding should 

be provided by the appliance manufacturer; verify proper 

air circulation is maintained when the appliance is 

installed.

Line Voltage Power Supply

• 120 Vac hot supply must be connected to C3, pin 2 on 

SV module.

• Appliance chassis must be earth grounded.

• Earth ground and 120V supply neutral lead must be 

electrically common at the breaker box.

• Control will not sense flame if these connections are 

not correct.

INSTALLATION

When Installing this Product…

1.

Read these instructions carefully. Failure to follow 

them could damage the product or cause a 

hazardous condition.

2.

Check the ratings given in the instructions and on 

the product to make sure the product is suitable for 

your application.

3.

Installer must be a trained, experienced service 

technician.

4.

After installation is complete, check out product 

operation as provided in these instructions.

WARNING

Fire or Explosion Hazard,

Can cause property damage, severe injury or 

death.

To avoid dangerous accumulation of fuel gas, 

turn off gas supply at the appliance service valve 

before starting installation, and perform Gas Leak 

Test after completion of installation.

WARNING

Electrical Shock Hazard.

Can cause severe injury, death, or property 

damage.

Disconnect power supply before wiring to prevent 

electrical shock or equipment damage.

IMPORTANT

Always install a sediment trap in gas supply line 

to prevent contamination of ignition system 

control.

CAUTION

Equipment Damage Hazard.

Improper wiring can damage equipment.

Never apply a jumper across or short the 

thermostat, 24V hot or 24V common terminal in 

the SV9410/SV9420; SV9510/SV9520; 

SV9610/SV9620 wiring harness. This can burn 

out the heat anticipator in the thermostat or 

damage the system transformer.

Follow the appliance manufacturer instructions if 

available; otherwise, use these instructions as a guide.

Converting Ignition System Control 
from Natural Gas to LP Gas 
Application (or LP Gas to Natural 
Gas Application)

WARNING

Fire or Explosion Hazard.

Can cause property damage, severe injury or 

death.

Do NOT attempt to convert step-opening models 

(SV9410P/SV9420P; SV9510P/SV9520P; 

SV9610P/SV9620P). Always change the main 

burner orifices when converting from natural to 

LP gas or from LP to natural gas. Follow 

appliance manufacturer specifications and 

instructions.

Ignition system controls are factory-set for natural (and 

manufactured) or LP gas. Do not attempt to use an 

ignition system control set for natural (manufactured) 

gas on LP gas, or an ignition system control set for LP 

gas on natural (manufactured) gas.

Ignition system controls with standard or slow opening 

regulators (SV9410M,H/SV9420M,H,K,S; 

SV9510M,H/ SV9520M,H, K, S; 

SV9610M,H/SV9620M,H, K, S) can be converted from one 

gas to the other with a conversion kit (ordered 

separately). Order part no. 393691 to convert from 

natural (manufactured) to LP gas; order part no. 394588 

to convert from LP to natural (manufactured) gas. 

Two-stage ignition system controls (those with N and Q 

suffix letters) can be converted using a conversion kit 

(ordered separately). Order part number 396021 to 

convert from natural (manufactured) to LP gas; order 

part number 396025 to convert from LP to natural 

(manufactured) gas.

IMPORTANT

Ignition system controls with step-opening 

regulators (SV9510P/SV9520P; 

SV9610P/SV9620P) CANNOT be 

field-converted to LP or natural gas.

Install Adapters To Control

If adapters are being installed on the control, mount them 

as follows:

Flanges

1.

Choose the appropriate flange for your application.

2.

Remove the seal over the ignition system control 

inlet or outlet.

Содержание SmartValve SV9410

Страница 1: ...g furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the line voltage input connection to assure line voltage polarity is correct If line...

Страница 2: ...atural Gas to LP 393691 Conversion Kit LP to Natural Gas 394588 Conversion Kit Two Stage N Q suffix Conversion Kits Natural Gas to LP 396021Conversion Kit LP to Natural Gas 396025 Conversion Kit WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do NOT attempt to convert step opening models SV9510P SV9520P SV9610P SV9620P Always change the main burner orifices when c...

Страница 3: ...he control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripp...

Страница 4: ... contamination of ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage equipment Never apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer Follow the appliance manufacturer instructions if av...

Страница 5: ... the seals until ready to connect the piping Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing ben...

Страница 6: ...he appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the ignition system control and make sure it matches the available su...

Страница 7: ...d be less than ten volts Fig 6 Testing for ground commonality Fig 7 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 typical wiring connections in fan assisted warm air furnace with ST9160 Fan Board M17570 MULTIMETER LESS THAN 10V APPLIANCE CHASSIS L1 L2 120 VAC C1 C2 C3 CONT EAC HEAT HUM M2 MOTOR PARKING TERMINALS M1 L1 NEUTRALS 24 VAC R W C COM XFMR COOL LOAD COMMON POWER SUPPLY PROVIDE DISCONNECT MEAN...

Страница 8: ...BOARD APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 2 3 AUXILIARY LIMIT SWITCH OPTIONAL 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 P1 L1 L2 M12397C DATA R 24V THERMOSTAT C R8285D CONTROL CENTER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONNECT THE 120V HOT LEAD AS SHOWN DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER SYSTEM...

Страница 9: ...f another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make cer...

Страница 10: ...eplace the ignition system control Otherwise take the necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above the capacity at 1 in wc pressure drop of the control see Table 3 for capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the sit...

Страница 11: ... Hazard Can cause severe injury death or property damage Do not disassemble the ignition system control it contains no replaceable components Attempted disassembly or repair can damage the ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage the equipment 1 Do not apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 ...

Страница 12: ...nnot reach your gas supplier call the fire department 2 The ignition system control must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below describes a typical ignition system control appl...

Страница 13: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 14: ... If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized until the limit string resets 1 Open manual reset or auto reset burner rollout switch 2 Open high temperature or auxiliary limit switch 3 Limit and rollout switch wiring in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion air blower is en...

Страница 15: ...s 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch wiring in good condition and securely connected 4 Circulating air fan wiring and operation 5 Obstructions in appliance or duct work that prevent proper circulation through...

Страница 16: ... ignition trial A total of four ignition trials will be attempted before the system goes to lockout 1 Line voltage to L1 terminal of ST9160 or Terminal Board must be 120 volts with reference to appliance chassis 2 Appliance must be reliably connected to earth ground 3 Combustion air blower moving main burner flame away from flame sense rod 4 Inlet gas pressure too low for proper flame sensing 5 Fl...

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