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SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 SMARTVALVE™ SYSTEM CONTROLS

15

69-1058—05

a

 The 6+X designation indicates a combination of flash codes: 6 flashes show the control is in soft lockout, followed by X flashes to 

indicate the reason for the soft lockout. When the 6+X code is flashed the SmartValve™ will attempt a new ignition sequence after 

one hour, if the call for heat is still present. Reset of the thermostat will initiate a new ignition sequence immediately. Applies only 

to those units with line voltage polarity sensing.

Any combination of 5 abnormal events during a single call for heat will result in soft lockout. An abnormal event is a Flame Sense 

Failure During Run, Airflow Proving Circuit Open During Run, or Limit Circuit Open During Run. The flash code will indicate which 

was the last abnormal event that put the system into the soft lockout state based on the table above.

Applies only to those units with line voltage polarity sensing.

6+2 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on 

this call for heat—last failure was Flame 

Sense Lost During Run.

1.

Gas supply pressure inconsistent or too low to 

operate appliance with other gas appliances 

firing.

2.

Appliances and appliance power supply not 

progerly earth grounded.

3.

Flame sense rod contaminated, grounded to 

appliance chassis, or in incorrect location.

4.

HSI element and flame sense rod wiring in good 

condition and properly connected.

6+3 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on 

this call for heat—last failure was Air Flow 

Proving Circuit Opened During Run.

1.

Inducer and inducer wiring.

2.

Low line voltage power supply.

3.

Airflow proving switch operation, tubing, wiring.

4.

Obstructions or restrictions in appliance air 

intake or exhaust flue system that prevent 

proper combustion airflow.

5.

Other devices (such as auxiliary limits) in the 

airflow proving circuits.

6+4 Flashes

a,b,c

Soft Lockout—Recycle count exceeds 5 on 

this call for heat—last failure was Limit 

Circuit Opened During Run.

1.

Open high temperature or auxiliary limit switch.

2.

Open manual reset or auto reset burner rollout 

switch in the limit circuit.

3.

Limit and rollout switch wiring in good condition 

and securely connected.

4.

Circulating air fan wiring and operation.

5.

Obstructions in appliance or duct work that 

prevent proper circulation through heat 

exchanger.

6+5 Flashes

a,c

Soft Lockout—Flame has gone away after 

Error Code 5 (Flame sensed out of 

sequence).

1.

Cycle call for heat. Check for flame at main 

burner after call for heat ends.

2.

If no flame visible and Flash Code 5 repeats, 

replace SmartValve™.

6+6 Flashes

Not used.

6+7 Flashes

a,c

Soft Lockout—Valve drive hardware 

self-check failure.

1.

Cycle call for heat. If 6+7 Flash Code repeats, 

replace SmartValve™.

10

c

Line voltage input polarity reversed at 

SmartValve™.

1.

Line voltage power supply correct and properly 

connected to ST9160 EFT.

2.

Appliance chassis earth grounded to Green 

(Earth Ground) lead of line voltage power supply.

3.

EFT to SmartValve™ wiring correct (see Fig. 7).

Table 10. Troubleshooting Without LED Indicator Assistance.

If

And

Check/Repair

Combustion air 

blower does not 

energize.

2-Flash code 

does not

 come on 30 

seconds after call for heat starts.

1.

Combustion air blower wiring.

2.

Combustion air blower.

Combustion air 

blower does not 

energize.

2-Flash code 

does

 come on 30 

seconds after call for heat starts.

1.

Airflow proving switch stuck closed.

2.

Airflow proving switch miswired or jumpered.

Combustion air 

blower is energized.

3-Flash code 

does not

 come on 

after 30 seconds.

Wait for the prepurge time to expire.

3-Flash code comes 

on 30 seconds after 

combustion air blower 

is energized.

Combustion air blower turns off.

1.

Ignition system control switch must be in the ON 

position.

2.

Airflow proving switch stuck in open position.

3.

Airflow proving switch tubing and wiring.

4.

Obstructions or restrictions in appliance air intake 

or exhaust flue system that prevent proper 

combustion air flow.

Table 9. Troubleshooting with LED Indicator Assistance. (Continued)

LED Status

Indicates

Check/Repair

Содержание SmartValve SV9410

Страница 1: ...g furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the line voltage input connection to assure line voltage polarity is correct If line...

Страница 2: ...atural Gas to LP 393691 Conversion Kit LP to Natural Gas 394588 Conversion Kit Two Stage N Q suffix Conversion Kits Natural Gas to LP 396021Conversion Kit LP to Natural Gas 396025 Conversion Kit WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do NOT attempt to convert step opening models SV9510P SV9520P SV9610P SV9620P Always change the main burner orifices when c...

Страница 3: ...he control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripp...

Страница 4: ... contamination of ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage equipment Never apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer Follow the appliance manufacturer instructions if av...

Страница 5: ... the seals until ready to connect the piping Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing ben...

Страница 6: ...he appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the ignition system control and make sure it matches the available su...

Страница 7: ...d be less than ten volts Fig 6 Testing for ground commonality Fig 7 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 typical wiring connections in fan assisted warm air furnace with ST9160 Fan Board M17570 MULTIMETER LESS THAN 10V APPLIANCE CHASSIS L1 L2 120 VAC C1 C2 C3 CONT EAC HEAT HUM M2 MOTOR PARKING TERMINALS M1 L1 NEUTRALS 24 VAC R W C COM XFMR COOL LOAD COMMON POWER SUPPLY PROVIDE DISCONNECT MEAN...

Страница 8: ...BOARD APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 2 3 AUXILIARY LIMIT SWITCH OPTIONAL 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 P1 L1 L2 M12397C DATA R 24V THERMOSTAT C R8285D CONTROL CENTER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONNECT THE 120V HOT LEAD AS SHOWN DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER SYSTEM...

Страница 9: ...f another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make cer...

Страница 10: ...eplace the ignition system control Otherwise take the necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above the capacity at 1 in wc pressure drop of the control see Table 3 for capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the sit...

Страница 11: ... Hazard Can cause severe injury death or property damage Do not disassemble the ignition system control it contains no replaceable components Attempted disassembly or repair can damage the ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage the equipment 1 Do not apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 ...

Страница 12: ...nnot reach your gas supplier call the fire department 2 The ignition system control must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below describes a typical ignition system control appl...

Страница 13: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 14: ... If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized until the limit string resets 1 Open manual reset or auto reset burner rollout switch 2 Open high temperature or auxiliary limit switch 3 Limit and rollout switch wiring in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion air blower is en...

Страница 15: ...s 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch wiring in good condition and securely connected 4 Circulating air fan wiring and operation 5 Obstructions in appliance or duct work that prevent proper circulation through...

Страница 16: ... ignition trial A total of four ignition trials will be attempted before the system goes to lockout 1 Line voltage to L1 terminal of ST9160 or Terminal Board must be 120 volts with reference to appliance chassis 2 Appliance must be reliably connected to earth ground 3 Combustion air blower moving main burner flame away from flame sense rod 4 Inlet gas pressure too low for proper flame sensing 5 Fl...

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