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SV9410/SV9420; SV9510/SV9520; SV9610/SV9620 SMARTVALVE™ SYSTEM CONTROLS

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Table 9. Troubleshooting with LED Indicator Assistance.

LED Status

Indicates

Check/Repair

OFF

No power to system control.

1.

Line voltage input power at L1 and L2. 

connectors on ST9160 Electronic Fan Timer 

(EFT) or 208907 Terminal Board.

2.

Low voltage (24V) power at 24 VAC and COM 

terminals on ST9160 or Terminal Board.

3.

Fuse on ST9160 EFT, if provided.

4.

System wiring harness in good condition and 

securely connected at both ends.

“Heartbeat”—

Alternating 

Bright - Dim

Normal Operation.

This indication shows whenever the system 

is powered, unless some abnormal event 

has occurred.

2 Flashes

Airflow proving switch remains closed 

longer than 30 seconds after a call for heat 

begins.

Combustion air blower is not energized 

until airflow proving switch opens.

1.

Airflow proving switch stuck closed.

2.

Airflow proving switch miswired or jumpered.

3 Flashes

Airflow proving switch remains open longer 

than 30 seconds after combustion air 

blower energized.

System goes into 5-minute delay period, 

with combustion blower off. At the end of 

the 5-minute delay, another ignition cycle 

will begin.

1.

Ignition system control switch must be in the ON 

position.

2.

Airflow proving switch operation, tubing, and 

wiring.

3.

Obstructions or restrictions in appliance air 

intake or exhaust flue system that prevent 

proper combustion air flow.

4 Flashes

Limit string open.

Combustion air blower is energized. If 

control system includes ST9160 Electronic 

Fan Timer, the heat speed circulating air fan 

will be energized until the limit string 

resets.

1.

Open manual reset or auto reset burner rollout 

switch.

2.

Open high temperature or auxiliary limit switch.

3.

Limit and rollout switch wiring in good condition 

and securely connected.

5 Flashes

Flame signal sensed out of proper 

sequence.

Combustion air blower is energized. If 

control system includes ST9160 Electronic 

Fan Timer, the heat speed circulation air fan 

will be energized after the selected heat fan 

on delay.

Flame at main burner.

6 Flashes

System Lockout.

After one hour lockout reset delay, control 

will reset and initiate a new ignition 

sequence if the call for heat is still present.

1.

Gas supply off or at too low pressure to operate 

appliance.

2.

Damaged or broken HSI element.

3.

Line voltage HOT leadwire not connected to L 

terminal on ST9160 or Terminal Board.

4.

Appliance not properly earth grounded.

5.

Flame sense rod contaminated or in incorrect 

location.

6.

HSI element located in incorrect position.

7.

Hot surface element or flame sense rod wiring in 

good condition and properly c

6+1 Flashes

a,c

Soft  Lockout—Maximum retry count 

exceeded—4 failed trials for ignition in this 

call for heat.

1.

Gas supply off or at too low pressure to operate 

appliance.

2.

Damaged or broken HSI element.

3.

Line voltage HOT leadwire not connected to L 

terminal on ST9160 or Terminal Board.

4.

Appliance not properly earth grounded.

5.

Flame sense rod contaminated or in incorrect 

location.

6.

HSI element located in incorrect position.

7.

Hot surface element or flame sense rod wiring in 

good condition and properly connected.

Содержание SmartValve SV9410

Страница 1: ...g furnaces rooftop furnaces boilers unit heaters infrared heaters water heaters and commercial cooking appliances The specific application of the SmartValve System is the responsibility of the appliance manufacturer See Table 2 for temperature ranges and regulator types Line voltage polarity sensing models monitor the line voltage input connection to assure line voltage polarity is correct If line...

Страница 2: ...atural Gas to LP 393691 Conversion Kit LP to Natural Gas 394588 Conversion Kit Two Stage N Q suffix Conversion Kits Natural Gas to LP 396021Conversion Kit LP to Natural Gas 396025 Conversion Kit WARNING Fire or Explosion Hazard Can cause property damage severe injury or death Do NOT attempt to convert step opening models SV9510P SV9520P SV9610P SV9620P Always change the main burner orifices when c...

Страница 3: ...he control can wear out more quickly Perform a monthly checkout Water or Steam Cleaning If a control gets wet replace it If the appliance is likely to be cleaned with water or steam protect cover the control and wiring from water or steam flow Mount the control high enough above the bottom of the cabinet so it does not get wet during normal cleaning procedures High Humidity or Dripping Water Dripp...

Страница 4: ... contamination of ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage equipment Never apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 wiring harness This can burn out the heat anticipator in the thermostat or damage the system transformer Follow the appliance manufacturer instructions if av...

Страница 5: ... the seals until ready to connect the piping Install Piping to Control All piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA No 54 whichever applies Tubing installation must comply with approved standards and practices 1 Use new properly reamed pipe free from chips If tubing is used make sure the ends are square deburred and clean All tubing ben...

Страница 6: ...he appliance manufacturer instructions All wiring must comply with applicable electrical codes and ordinances WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before making wiring connections to prevent electrical shock or equipment damage 1 Check the power supply rating on the ignition system control and make sure it matches the available su...

Страница 7: ...d be less than ten volts Fig 6 Testing for ground commonality Fig 7 SV9410 SV9420 SV9510 SV9520 SV9610 SV9620 typical wiring connections in fan assisted warm air furnace with ST9160 Fan Board M17570 MULTIMETER LESS THAN 10V APPLIANCE CHASSIS L1 L2 120 VAC C1 C2 C3 CONT EAC HEAT HUM M2 MOTOR PARKING TERMINALS M1 L1 NEUTRALS 24 VAC R W C COM XFMR COOL LOAD COMMON POWER SUPPLY PROVIDE DISCONNECT MEAN...

Страница 8: ...BOARD APPLIANCE CHASSIS MUST HAVE RELIABLE CONNECTION TO EARTH GROUND 1 2 3 2 3 AUXILIARY LIMIT SWITCH OPTIONAL 1 1 5 6 7 8 1 2 2 2 1 3 5 4 6 2 3 3 3 4 4 4 P1 L1 L2 M12397C DATA R 24V THERMOSTAT C R8285D CONTROL CENTER POWER SUPPLY PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED CONNECT THE 120V HOT LEAD AS SHOWN DATA AND R LINES MUST BE CONNECTED TO AQUASTAT CONTROL FOR PROPER SYSTEM...

Страница 9: ...f another leak is detected tighten the adapter screws joints and pipe connections 6 Replace the part if a leak cannot be stopped Check and Adjust Gas Input and Burner Ignition CAUTION Equipment Damage Hazard Exceeding input ratings can damage the controls Do not exceed input rating stamped on appliance nameplate or manufacturer s recommended burner orifice pressure for size orifice s used Make cer...

Страница 10: ...eplace the ignition system control Otherwise take the necessary steps to provide proper gas pressure to the control NOTE If the burner firing rate is above the capacity at 1 in wc pressure drop of the control see Table 3 for capacities it may not be possible to deliver the desired outlet pressure This is an application issue not a control failure Take whatever steps are required to correct the sit...

Страница 11: ... Hazard Can cause severe injury death or property damage Do not disassemble the ignition system control it contains no replaceable components Attempted disassembly or repair can damage the ignition system control CAUTION Equipment Damage Hazard Improper wiring can damage the equipment 1 Do not apply a jumper across or short the thermostat 24V hot or 24V common terminal in the SV9410 SV9420 SV9510 ...

Страница 12: ...nnot reach your gas supplier call the fire department 2 The ignition system control must be replaced in event of any physical damage tampering bent terminals missing or broken parts stripped threads or evidence of exposure to heat IMPORTANT Follow the operating instructions provided by the manufacturer of your heating appliance The information below describes a typical ignition system control appl...

Страница 13: ...R PROVING SWITCH PROVED CLOSED WITHIN 30 SECONDS COMBUSTION AIR BLOWER OFF MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE 1 HOUR AUTO LOCKOUT RESET DELAY MAIN VALVE CLOSES COMBUSTION AIR BLOWER OFF AFTER POST PURGE CIRCULATING AIR FAN OFF AFTER DELAY WAIT FOR NEXT CALL FOR HEAT FAILED TRIALS FOR IGNITION LESS THAN FOUR DURING THIS IGNITION SEQUENCE NO NO YES YES YES NO NO MAIN VALVE ...

Страница 14: ... If control system includes ST9160 Electronic Fan Timer the heat speed circulating air fan will be energized until the limit string resets 1 Open manual reset or auto reset burner rollout switch 2 Open high temperature or auxiliary limit switch 3 Limit and rollout switch wiring in good condition and securely connected 5 Flashes Flame signal sensed out of proper sequence Combustion air blower is en...

Страница 15: ...s 5 on this call for heat last failure was Limit Circuit Opened During Run 1 Open high temperature or auxiliary limit switch 2 Open manual reset or auto reset burner rollout switch in the limit circuit 3 Limit and rollout switch wiring in good condition and securely connected 4 Circulating air fan wiring and operation 5 Obstructions in appliance or duct work that prevent proper circulation through...

Страница 16: ... ignition trial A total of four ignition trials will be attempted before the system goes to lockout 1 Line voltage to L1 terminal of ST9160 or Terminal Board must be 120 volts with reference to appliance chassis 2 Appliance must be reliably connected to earth ground 3 Combustion air blower moving main burner flame away from flame sense rod 4 Inlet gas pressure too low for proper flame sensing 5 Fl...

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