REMS Collum RG, Перевод оригинального руководства пользователя, Страница: 9 / 104

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damage. Have these renewed by qualified experts or an authorised REMS
customer service workshop in case of damage.
● Only use approved and appropriately marked extension leads with a suffi-
cient cable cross-section. Use extension leads up to a length of 10 m with
cable cross­section 1.5 mm², from 10 – 30 m with cable cross­section 2.5 mm².
● Only allow trained persons to use the machine. Apprentices may only use
the machine when they are over 16, when this is necessary for their training and
when they are supervised by a trained operative.
●
Children and persons who, due to their physical, sensory or mental abilities
or lack of experience and knowledge are unable to operate the machine
safely may not use this machine without supervision or instruction by a
responsible person. Otherwise there is a risk of operating errors and injuries.
Explanation of symbols
WARNING
Danger with a medium degree of risk which could result in
death or severe injury (irreversible) if not heeded.
CAUTION
Danger with a low degree of risk which could result in minor
injury (reversible) if not heeded.
NOTICE
Material damage, no safety note! No danger of injury.
Read the operating manual before starting
CE conformity mark
1. Technical data
Use for the intended purpose
WARNING
REMS roller groove device, REMS Collum RG (all models), REMS Magnum RG (all
models) are intended for grooving pipes for pipe coupling systems. All other uses
are not for the intended purpose and are therefore prohibited.
1.1. Scope of Supply
REMS roller groove device: Roller groove device, grooving rollers 2 – 6" pair,
Allen key, instruction manual.
REMS Collum RG: Roller groove device, electric die stock, support,
2 cylinder-head screws M 8 × 25, adapter,
washer, cylinder-head screw M 8 × 16, grooving
rollers 2 – 6" pair, Allen key, instruction manual.
REMS Magnum RG: Roller groove device, roller groove machine,
grooving rollers 2 – 6" pair, Allen key, instruction
manual.
1.2. Article numbers
REMS roller groove device for REMS Tornado, REMS Magnum,
REMS Amigo, REMS Amigo 2, REMS Amigo 2 Compact 347000
Roller groove device R 300 for Ridgid 300 347001
Roller groove device R 535 for Ridgid 535 347002
Roller groove device N80A for Rex/Rothenberger/Super-Ego N80A 347003
Roller groove device Delta 4 for Rex Delta 4" 347004
Grooving rollers 1 – 1½", pair 347030
Grooving rollers INOX 1 – 1½", pair 347053
Grooving rollers 2 – 6", pair 347035
Grooving rollers INOX 2 – 6", pair 347046
Grooving rollers 8 – 12", pair 347040
Grooving rollers INOX 8 – 12", pair 347047
Grooving rollers Cu 54 – 159 mm, pair 347034
REMS Amigo drive unit 530000
REMS Amigo 2 drive unit 540000
REMS Amigo 2 Compact drive unit 540001
Base frame for REMS Collum RG 849315
Wheel set for base frame REMS Collum RG 849317
Conversion kit Amigo / Amigo 2 / Amigo2 Compact 347007
Safety foot switch for REMS Collum RG 347010
Base frame for REMS Magnum RG 344105
Base frame, mobile for REMS Magnum RG 344100
REMS Jumbo, folding workbench 120200
Conversion kit RG-T on L-T (for thread cutting) 340110
REMS Herkules 3B 120120
REMS CleanM 140119
REMS gear grease 091012
REMS hydraulic oil 091026
1.3. Applications
Steel pipes DN 25 – 300, 1 – 12"
(Magnum T Ø 250 mm)
Wall thickness (steel pipes) ≤ 7,2 mm
Stainless steel pipes, copper, aluminium, PVC pipes
1.4. Dimensions
Roller groove device,
with hydraulic hand pump L×W×H: 510×415×405 mm
(20"×16.3"×16")
Magnum 2000 RG-T,
with hydraulic hand pump L×W×H: 795×510×610 mm
(31.3"×20"×24")
Magnum 2010/2020 RG-T,
with hydraulic hand pump L×W×H: 750×510×610 mm
(29.5"×20"×24")
REMS Collum RG
with hydraulic hand pump L×W×H: 510×415×470 mm
(20"×16.3"×18.5")
REMS Collum RG 2
with hydraulic hand pump L×W×H: 510×415×580 mm
(20"×16.3"×23")
REMS Collum RG 2 Compact
with hydraulic hand pump L×W×H: 510×415×525 mm
(20"×16.3"×20.7")
1.5. Weight
REMS roller groove device 26 kg
REMS Magnum 2000 RG-T, including roller groove device 68 kg
REMS Magnum 2010 RG-T, including roller groove device 80 kg
REMS Magnum 2020 RG-T, including roller groove device 80 kg
REMS Collum RG 32 kg
REMS Collum RG 2 35 kg
REMS Collum RG Compact 33 kg
2. Start-up
CAUTION
Transport weights above 35 kg must be carried by at least 2 persons. When
transporting and installing the machine, please note that the machine has a
high centre of gravity with and without the base frame, i.e. it is top heavy.
2.1. Electrical connection
WARNING
Caution: Mains voltage present!
Before connecting the REMS Collum RG,
REMS Collum RG 2, REMS Collum RG 2 Compact, REMS Magnum 2000
RG-T, REMS Magnum 2010 RG-T, REMS Magnum 2020 RG-T check that the
voltage specified on the rating plate corresponds to the mains voltage. Only
connect drive units of protection class I to a socket/extension lead with a
functional PE conductor. On building sites, in a wet environment, indoors and
outdoors or under similar installation conditions, only operate the electrical
device on the mains with a fault current protected switch (FI breaker) which
interrupts the power supply as soon as the leakage current to earth exceeds
30 mA for 200 ms.
2.2. Roller groove machine REMS Magnum 20xx RG-T
See REMS Magnum instruction manual: The machine can be lifted at the front
by the guide arms (8) and at the rear by a pipe clamped into a quick-action
hammer chuck (1) and guide chuck (2) for transport.
Fix the machine to REMS Jumbo (accessory, Art. No. 120200) or one of the
base frames (accessory, Art. No. 344105, 344100) with the 4 screws provided.
Make sure that the machine is horizontal. Open the quick-action hammer chuck
(1). Push the roller grooving unit in the guide arms (8) until the drive shaft of
the roll grooving unit protrudes into the quick-action hammer chuck with its 3
faces. Close the quick-action hammer chuck until the clamping jaws are in
contact with the 3 faces of the drive shaft. With the clamping ring (9), tighten
the drive shaft after a brief opening movement with one or two hard turns.
2.3. REMS roller groove device on REMS Magnum 20xx L-T, REMS Magnum
30xx L-T and REMS Magnum 40xx L-T
See REMS Magnum instruction manual: Swing in the pipe cutter and the inner
pipe deburrer. Undo the wing screw on the clamping ring, Remove the oil pan
with the cuttings tray. Short circuit the mechanical lubricant pump by connecting
the hose end detached from the tool holder to the intake side of the pump.
Lubricant must circulate inside the pump to prevent it from being damaged.
Remove the tool set. Make sure that the machine is horizontal.
Push the roller grooving unit in the guide arms (8) until the drive shaft of the
roll grooving unit protrudes into the quick-action hammer chuck with its 3 faces.
Close the quick-action hammer chuck until the clamping jaws are in contact
with the 3 faces of the drive shaft. With the clamping ring (9), tighten the drive
shaft after a brief opening movement with one or two hard turns.
2.4. REMS roller groove device on REMS Magnum 20xx T, REMS Magnum
30xx T and REMS Magnum 40xx T
See REMS Magnum instruction manual: Swing in the pipe cutter and the inner
pipe deburrer. Undo the wing screw on the clamping ring, remove the cuttings
tray. Detach the hose end from the tool holder and insert in the hole in the
coolant tray so that lubricant can circulate inside the pump to prevent it from
being damaged. Remove the tool set. Always ensure that the machine is always
positioned horizontally on the mobile base frame. Remove wheels or place the
two stand pipes underneath.
Push the roller grooving unit in the guide arms (8) until the drive shaft of the
roll grooving unit protrudes into the quick-action hammer chuck with its 3 faces.
Close the quick-action hammer chuck until the clamping jaws are in contact
with the 3 faces of the drive shaft. With the clamping ring (9), tighten the drive
shaft after a brief opening movement with one or two hard turns.
2.5. REMS roller groove device on REMS Tornado 20xx
See REMS Tornado instruction manual: Swing in the pipe cutter and the inner
pipe deburrer. Undo the wing screw on the clamping ring, Remove the oil pan
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