eng eng
Translation of the Original Instruction Manual
Fig. 1 – 2
1 Quick-action hammer chuck
2 Guide chuck
3 Switch
4 Foot switch
5 Emergency stop switch
6 Protection switch
7 Roll grooving unit
8 Guide arm
9 Clamping ring
10 Hydraulic hand pump
11 Pressure roller
12 Stub shaft
13 Counterpressure roller
14 Safety guards
15 Feed lever
16 Pressure limiting valve
17 Stop for groove depth
18 Disc for groove depth setting
19 Lubricating nipple
20 Oil dipstick
21 Support
22 Adapter
23 Motor
24 Lock washer
25 Cylinder-head screw M 8 × 16
26 Motor handle
27 Safety inching switch
Applicable for all versions REMS Tornado, REMS Magnum, REMS Amigo, REMS
Amigo 2, REMS Amigo 2 Compact.
WARNING
Before operating for the first time,read the
instruction manual of the respective drive unit
e.g. REMS Tornado, REMS Magnum, REMS Amigo,
REMS Amigo 2, REMS Amigo 2 Compact!
General Power Tool Safety Warnings
WARNING
Read all the safety notes, instructions, illustrations and technical data which
come with this power tool. Failure to heed the following instructions can lead to
electric shock, fire and/or severe injuries.
Keep all safety notes and instructions for the future.
The term "power tool" used in the safety notes refers to mains operated power tools
(with power cable).
1) Work area safety
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the pres-
ence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distrac
tions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmod
ified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not misuse the connecting cable to carry or hang up the power tool or
to pull the plug out of the socket. Keep the connecting cable away from
heat, oil, sharp edges or moving tool parts. Damaged or knotted cables
increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
f) If operating a power tool in a damp location is unavoidable, use a residual
current device (RCD) protected supply. Use of an RCD reduces the risk of
electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating
a power tool. Do not use a power tool while you are tired or under the influ-
ence of drugs, alcohol or medication. A moment of inattention while operating
power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective
equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protec
tion used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before
connecting to power source, picking up or carrying the tool. Carrying power
tools with your finger on the switch or energising power tools that have the switch
on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices
can reduce dust related hazards.
h) Do not take your safety for granted and ignore the safety rules for power
tools even if you are very familiar with the power tool after frequent use.
Careless handling can lead to severe injury within split seconds.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety meas
ures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
e) Look after the power tools and accessories carefully. Check for misalign-
ment or binding of moving parts, breakage of parts and any other condition
that may affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly maintained power
tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control.
g) Use power tools, accessories and insert tools etc. according to these
instructions. Take the working conditions and activity being performed into
consideration. The use of power tools for purposes for which they are not intended
can lead to dangerous situations.
h) Keep handles and gripping surfaces dry, clean and free from oil and grease.
Slippery handles and gripping surfaces prevent safe handling and control of the
power tool in unforeseeable situations.
5) Service
a) Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of the power tool
is maintained.
Safety instructions for roller groove devices/
roller groove machines
WARNING
Read all the safety notes, instructions, illustrations and technical data which
come with this power tool. Failure to heed the following instructions can lead to
electric shock, fire and/or severe injuries.
Keep all safety notes and instructions for the future.
The term "power tool" used in the safety notes refers to mains operated power tools
(with power cable).
●
Do not use the machine if it is damaged. There is a risk of injury.
●
Follow the instructions for proper use of this machine. It may not be used
for any other purpose. Other use of changes to the motor drive for other purposes
can increase the risk of severe injuries.
●
Fix the machine to a workbench or one of the base frames (accessory, see
1.1.). Always support pipes and longer pipe sections with a height-adjust-
able material rest, e.g. REMS Herkules 3B (accessory Art. No. 120120). This
prevents the machine from tipping.
●
Keep the floor dry and free from slippery materials such as oil. There is a
danger of injury from slippery floors.
●
Keep a safe distance of at least one metre away from the workpiece by
access restrictions or cordons if it protrudes from the machine. Access
restrictions or cordoning off of the working area reduce the risk of trapping.
●
Keep all electrical connections dry and away from the floor. Do not touch
plugs or the machine with wet hands. These safety precautions reduce the
risk of electric shock.
●
Never reach into the revolving rollers of the roller groove device. There is
a risk of injury.
●
Do not reach into the area of the motor (23) and support (21) during opera-
tion with REMS Collum RG, REMS Collum RG 2, REMS Collum RG 2 Compact.
Only hold the electric die stock by the motor handle (26) and the feed lever
(15). There is a risk of injury.
●
Do not operate the machine without protective devices (14). Exposure of
moving parts increase the risk of injury.
●
Make sure that you always stand to the side of the hydraulic hand pump
(10) and that your body is outside the swivel range of the feed lever (15).
The feed lever of the hydraulic hand pump can "recoil" under certain circumstances.
●
Never extend the feed lever (15). The feed lever is overloaded and can break.
●
Do not use REMS Magnum RG (all models) without the foot switch or with
a defective foot switch. The foot switch is a safety device which offers better
control by allowing you to switch off the machine in various emergency situations
by taking your foot off the switch. For example: If clothing gets entangled in the
machine, the high torque will pull you further into the machine. Clothing can be
wound so tight around arms or other parts of the body that bones can be crushed
or broken.
●
Only connect the drive units of protection class I to a socket/extension lead
with a functioning PE conductor. There is a danger of electric shock.
●
Check the power cable of the machine and extension leads regularly for
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