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REMKO HTL 200-EC/250-EC

Warm air

Fresh air

HTL

Distribution of warm air 

The units are equipped with 
a special-purpose high-
performance fan.  
This fan is designed to specifically 
and effectively transport 
the heated air as per the respective 
requirements. 

The distribution of the air is 
preferably implemented via 
ducting or special warm air or 
membrane hoses. 

The possible lengths depend on 
the air-side resistances of the air 
ducts used. 

It is essential that the following 
points be observed if warm air 
hoses are used:

   Only ever use warm air hoses 

(accessory) that have been 
approved by us 

   The inner overlapping 

on the seams of the warm 
air hoses must point in 
the direction of the air flow 

   It is necessary to ensure that 

the pipes or hoses are fastened 
securely to the unit outlet 
nozzle

   There should be no kinks or 

bends in the hose lines in order 
to prevent hot-spots forming 

   Ideally, spiral ducts should 

be used

NOTE

The hot air hoses must only 
be used in fully extended form 
and without any constrictions.

Modes of operation

The units can be used for fresh 
air, air recirculation or mixed air 
operation.

Fresh air operation 

The air intake is implemented at 
the factory on the rear side of the unit. 

Recirculation operation 

To use the unit exclusively for air 
recirculation, a pipe nozzle (accessory) 
must be fitted on the air intake side. 

Ideally, a spiral duct or something 
similar should be used for 
the air circulation intake if the unit 
is installed outdoors.

Recirculation

Mixed air

Fresh air

Warm air

HTL

Schematic representation (example)

Outdoor installation 
of the unit:

100 % air recirculation, 
mixed air operation 
or fresh air operation

Schematic representation (example)

Outdoor installation of 
the unit:

100 % fresh air operation

   Whenever possible, only warm 

air or membrane hoses should 
be used for straight air ducts 

   Membrane hoses must not be 

twisted 

   Heating enclosed spaces by 

way of hot air ducting must not 
lead to excessive overpressure 

   The forced-air oil burner can 

be switched off briefly during 
operation by the temperature 
monitor (TW) in the event of 
increased intake temperatures 
or resistance at the unit's outlet 

After the temperature drops 
again the burner restarts 
automatically!  

   If the cycle intervals are too 

short the length and layout 
of the hot air ducting should 
be checked

NOTE

Cycled operation of 
the forced-air oil burner with 
run times under 5 min. should 
certainly be avoided.

NOTE

If a build-up of heat should occur 
then the heating operation will be 
interrupted by the STB permanently!

NOTE

The maximum air intake 
temperature of 30 °C must 
not be exceeded.

NOTE

Air feeds on the intake side 
must always be implemented 
by means of non-distorting 
hoses/ducts (no unstable 
hoses).

Содержание HTL 200-EC

Страница 1: ...Edition GB J10 REMKO HTL 200 EC REMKO HTL 250 EC Oil heating systems Operation Technology Spare parts...

Страница 2: ......

Страница 3: ...no liability accepted for errors or misprints Safety notes 4 Unit description 5 Installation instructions 5 6 Unit installation 6 8 Safety equipment 9 Commissioning 10 11 Shutdown 11 Care and mainten...

Страница 4: ...The power plug must be pulled out of the mains socket before the start of work on the unit as a matter of principle Safety devices must not be bypassed or disabled The personnel tasked with operating...

Страница 5: ...rance associations the respective regional building regulations and the combustion appliances regulations apply to operation of the units NOTE Overpressure and underpressure in the installation area s...

Страница 6: ...afety distances The function Space heating free air delivery or duct system underpressure and overpressure possible at the place of installation General concerns Heat requirements room temperature nom...

Страница 7: ...with a foot valve as a matter of principle It must also be ensured that the line cross section is suitable for the total line resistance the suction height and increased viscosity at low oil temperatu...

Страница 8: ...ly for air recirculation a pipe nozzle accessory must be fitted on the air intake side Ideally a spiral duct or something similar should be used for the air circulation intake if the unit is installed...

Страница 9: ...re in heating mode via the burner Setpoint approx 80 85 C Safety temperature limiter STB The safety temperature limiter STB interrupts the heating function in case of extreme overheating or a failure...

Страница 10: ...r resistance at the unit s outlet After the temperature drops again the burner restarts automatically Avoid restarting the burner on a frequent basis during unit operation In the event of an excessive...

Страница 11: ...eplaced if necessary Never use abrasive or solvent based cleaners Use only suitable cleaners even for heavy contamination It must be ensured that the exhaust air ducting and combustion air ducting are...

Страница 12: ...8 and replace any that are defective 5 Clean the combustion chamber through the burner opening 11 with a vacuum cleaner A special purpose boiler cleaning set for the REMKO industrial vacuum cleaner is...

Страница 13: ...tighten the two lower screws 14 an Concluding work 1 Tighten the fastening screws on the combustion chamber supports 2 Fit in the insulation and the lateral casing panel 3 Fit the exhaust gas connect...

Страница 14: ...on electrode and baffle plate All sizes are approximate values and are in mm The optimum setting must be adapted to the unit specific and structural conditions A B Size dimensions B C D HTL 200 7 5 3...

Страница 15: ...Carry out the presetting of the secondary air as follows Set the nozzle fitting 2 to the desired value with the adjusting screw 1 Turning to the left larger scale value lower pressure behind the baff...

Страница 16: ...stage 2 Opening scale Opening indicator NOTE The motor cam or air flap must not be adjusted manually by hand This will damage the actuator Air volume stage 1 For pre ventilation start up and operatio...

Страница 17: ...1 The switching point solenoid valve 2 will now work between the settings air volume stage 1 and air volume stage 2 Adjusting the air volume stage 2 Orange shift lever Rotate the shift lever for air v...

Страница 18: ...equate 7 Move the operating switch to the 2 Fan position If the supply air fan now starts up the fault may well be in the burner area Forced air burner and power supply 1 Check the oil filter s for co...

Страница 19: ...n environment friendly manner Therefore only bring the old unit to an authorised recycling business or to an appropriate collection point As a prerequisite for any guarantee claims to be considered it...

Страница 20: ...of the ongoing technical development process Exploded view of the unit 2 1 14 7 8 26 22 24 16 31 31 35 8 7 3 4 5 34 9 9 37 33 36 27 29 30 32 10 13 20 21 23 11 12 15 Combustion chamber with heat exchan...

Страница 21: ...9 24 Fan support 1105388 1105388 25 Oil pre heater 1105301 1105301 26 Fan base 1105297 1105297 27 EC fan 1105258 1105298 28 Thermostat receptacle bracket 1102048 1102048 29 Suction panel with inlet no...

Страница 22: ...stat socket S1 Operating switch S2 Burner reset button SD Double socket front STB Safety temperature limiter TR Temperature controller TW Temperature monitoring device WS7 Burner Wieland plug WS4 Addi...

Страница 23: ...X1 15 Steckkdose 230V Vorne X1 N 9 6 1 2 3 X1 18 X1 19 X1 20 1 5 mm 2 5 mm X1 4 X1 21 X1 22 EC Ventilator F1 3 16A tr ge H8 10 gr n 2 5 mm Wiringdiagram for Wieland plug to the burner L1 N T1 T2 S3 B...

Страница 24: ...ed only by authorised specialists and in accordance with the legal provisions 1st BImSchV A corresponding measurement log should be generated Unit to be maintained only by authorised specialists in ac...

Страница 25: ...or diesel fuel Max fuel consumption l h 14 9 19 9 15 9 21 9 Danfoss oil nozzle 2 USG 3 5 80 3 5 80 Pump pressure approx 1st stage 2nd stage 2 bar 9 16 10 18 Max exhaust gas loss 9 9 Combustion chamber...

Страница 26: ...Unit to be maintained only by authorised specialists in accordance with the statutory regulations Notes...

Страница 27: ...27 Notes...

Страница 28: ...advisers to our customers in air conditioning and heating technology Customer service Our units operate precisely and reliably However in the event of a malfunction REMKO customer service is quickly...

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