Reliance electric MinPak Plus Скачать руководство пользователя страница 15

WARNING

14

DANGER

THE MACHINERY BUILDER IS RESPONSIBLE

FOR INSURING THAT DRIVEN MACHINERY, ALL

DRIVETRAIN MECHANISMS NOT SUPPLIED BY

RELIANCE ELECTRIC AND PROCESS LINE MAĆ

TERIAL ARE CAPABLE OF SAFE OPERATION AT

MAXIMUM SPEEDS. FAILURE TO DO SO CAN

RESULT IN DESTRUCTION OF MECHANISM OR

MATERIAL AND FLYING FRAGMENTS, ENĆ

DANGERING OPERATING PERSONNEL.

3.7 Overspeed

- The DĆC motor is performance

rated to develop nameplate horsepower when operĆ

ated at rated base speed. The base speed of the DĆC

motor is defined as the speed at which the motor will opĆ

erate when excited with rated armature terminal voltĆ

age, rated shunt field. current and when coupled to a

driven load requiring rated torque. The actual speed at

which the motor will run under these conditions will fall

within a range of +7.5% from nameplate base speed.

Typical base speeds for industrial DC machines include

650, 850, 1150, 1750 and 2500 RPM.
Many DĆC machines are also performance rated to opĆ

erate above base speed in a constant horsepower" or

field weakened" mode. These DĆC machines may be

incorporated into adjustable speed drive systems

which allow controlled reduction in shunt field current

while maintaining rated armature terminal voltage.

When so operated most of these motors will deliver it's

rated horsepower at any speed between base speed

and the indicated maximum field weakened speed. A

DĆC machine with an 1150 RPMbase speed and the caĆ

pability to be operated to 1950 RPMin a field weakened

mode will be nameplated 1150/1950 RPM.
Although rarely encountered, a single component failure

may occur within the drive controller that can apply arĆ

mature voltages in excess of 100% rated armature voltĆ

age to the motor, causing the motor speed to significantĆ

ly exceed either base speed or rated field weakened

speed. Under these conditions, motor speed may be unĆ

responsive to the operators speed potentiometer and/or

other speed references. Should such a condition occur,

the drive must be quickly stopped using the appropriate

stop" pushbutton, and the fault condition located and

corrected before returning the drive to operation.
During such a condition, the DĆC motor, associated driĆ

vetrain equipment, driven machinery and the driven

process itself may be subjected to operating speeds

well in excess of normal rated speeds. As such, the folĆ

lowing considerations are necessary:
All Reliance Electric Drive packages manufactured after

February 1,1982 (where the motor and controller are

both manufactured by Reliance Electric and furnished

together on the same Reliance Sales Order) have a maxiĆ

mum safe speed (M.S.S.) in excess of the speed that

would occur under the single point failure discussed

above or are equipped with a speed limiting device

such as tachometer loss and overspeed protection,

armature voltage relays or a motor overspeed switch.

(Assuming the drive equipment is operated on three

phase power supplies listed below.)

Rated

Armature

Voltage

Rated AĆC

Line

Voltage

Maximum AĆC

Line

Voltage

240 volts DĆC

500 volts DĆC

230 volts DĆC

460 volts DĆC

253 volts AĆC

506 volts AĆC

If the above AĆC and DĆC voltage conditions are not apĆ

plicable to the installation in question. then it becomes

the responsibility of the user to calculate attainable moĆ

tor speed under the single component failure condition

using the procedure outlined below and to verify that

this speed does not exceed the M.S.S. of the motor.

CHART I

VAC

= Nominal RMS lineĆtoĆline voltage

S

B

= Base speed at full field and rated armature

voltage

Eg (NL) = Armature voltage no load
MSS = Max safe operating speed

VAC

S

MAX

= 1.49 x Eg (NL) x S

B

The motor Maximum Safe Speed, which varies as a

function of motor frame diameter, are listed below. ExĆ

amination of the motor nameplate may indicate a

M.S.S. slightly different for that specific machine. In that

case, motor nameplate M.S.S. takes precedence.

Reliance

Motor

Frame

Size

Maximum

Operating

Speed,

RPM

Reliance

Motor

Frame

Size

Maximum

Operating

Speed,

RPM

56

B160

B180ATZ

B210ATZ

B250ATZ

B280ATZ

B320ATZ

B360ATZ

5500

5000 5200

5000

4500

4500

4500

3600

3400

B400ATZ

B500ATZ

B580ATZ

B680ATZ

B840ATZ

B960ATZ

B1200

B1400

B1600

2760

2650

2475

2100

1720

1600

1600

1440

1200

CAUTION:

Motor frames not listed in the above tabĆ

ulation, or motors manufactured by others, may not

operate within their maximum safe speeds, when a

single point failure occurs. In these cases, it beĆ

comes the responsibility of the user to verify the moĆ

tor maximum safe operating speed and confirm

(using the procedure above) that attainable motor

speed under a single point fault condition falls beĆ

low the maximum safe operating speed.

Содержание MinPak Plus

Страница 1: ......

Страница 2: ...AR WITH THE CONSTRUCTION AND OP ERATION OF ALL EQUIPMENT IN THE SYSTEM PERSONAL INJURY AND OR EQUIPMENT DAMAGE MAY OCCUR IF INDIVIDUALS ARE NOT FAMILIAR WITH THE HAZARDS RESULT ING FROM IMPROPER OPERA...

Страница 3: ......

Страница 4: ...ation Kits conveniently expand the ca pability of the three phase Minpak Plus The controller s features are summarized in Table 2 A For proper op eration of the Minpak Plus controller it is necessary...

Страница 5: ...bility of the controller can be quickly and conveniently extended withtheuseofavarietyofoptionalModificationKits The Basic Controller modifications are Tachometer Feedback Voltage Tachometer Follower...

Страница 6: ...speed Adjustable minimum speed 5 to 30 of base motor speed Adjustable current limit 10 to 150 of full load current Adjustable separately set linear acceleration and deceleration rates 0 5 to 30 sec Sa...

Страница 7: ...up to 100 of base speed Operator Torque Adjustment Infinitely adjustable at optional control pot 10 to 150 of rated load IR Drop Compensation 0 to 12 of rated load user adjustable Controllable Speed R...

Страница 8: ...5000 5000 30 50 63 80 115 145 6 10 12 1 2 16 23 30 14C313 25 30 460 460 40 47 500 500 43 51 300 300 5 5 5000 5000 175 205 35 41 30 40 460 460 47 63 500 500 51 69 300 300 5 5 5000 5000 205 250 41 55 Be...

Страница 9: ......

Страница 10: ...THAT PROVIDES EI THER 230 VAC OR 460 VAC AT 60 HZ OR 220 VAC OR 440 VAC AT 50 HZ IF CORRECT VOLTAGE IS NOT AVAILABLE IT WILL BE NECESSARY TO INSTALL A TRANSFORMER BETWEEN THE POWER SUPPLY AND THE CON...

Страница 11: ...t will be necessary to install a transformer between the power supply and the controller WARNING DO NOT OPERATE THE MINPAK PLUS CON TROLLER ON POWER SUPPLIES WITH AVAIL ABLE SHORT CIRCUIT CURRENTS IN...

Страница 12: ...cribe the panel Drill three holes large enough to ac cept 10 mounting bolts Scrape the paint around the holes to allow washers and bolts to make a ground con tact Choose four 3 8 inch lug bolts The le...

Страница 13: ......

Страница 14: ...0 15 5 7 10 13 19 27 15 54 20 36 20 72 25 30 40 45 54 72 High HP units cannot be directly scaled to the lower HP units above line due to current transformers ratios used in feedback loop Step 3 On the...

Страница 15: ...nd the driven process itself may be subjected to operating speeds well in excess of normal rated speeds As such the fol lowing considerations are necessary All Reliance Electric Drive packages manufac...

Страница 16: ...USER CONVENIENCE BLANK TERMINALS Figure 3 6 Remote Operator s Buffer Terminal Markings HP SCALING PINS Figure 3 7 Regulator Module HP Current Scaling Pins...

Страница 17: ......

Страница 18: ...associated units The purpose of this check is to look for possible physical damage or im proper connections Inspect all plug in Modification Kits Test each for a firm mounting condition Each should b...

Страница 19: ...ead from the ohmmeter to the mo tor frame to make a simple resistance check Touch the test probe to each of the two power two thermostat and two field leads to the motor If the reading to ground on an...

Страница 20: ...NJURY 4 3 1 Regulator Module Pots The Regulator Module has six adjustable potentiometers mounted on it Refer to Figure 4 4 They control the following functions Maximum speed full CCW 50 70 speed Minim...

Страница 21: ...the motor speed can be determined with a tachometer With the SPEED dial at zero position and using a small insulated slot screwdriver carefully turn the Minimum Speed Potentiometer until the desired...

Страница 22: ...operating condi tions of these modules It also has the ability to analyze the power bridge circuitry while the drive is operating and determine if a problem exists within the power bridge area The dia...

Страница 23: ...est points It may be that the malfunction is a simple mechanical problem The load on the drive motor may be too large or it may have too high an iner tia The results are long stopping times and curren...

Страница 24: ...Pak Plus con troller terminals 34 and 33 on TB Check connections to external overload Blower Motor Starter O L Check for open overload Make a resistance check to overload It should read a short or low...

Страница 25: ...served remove jumper J9 and repeat the test If a 150 to 1000 ohms resistance reading cannot be obtained when the switches are open the M contactor is malfunctioning and must be replaced 6 M contactor...

Страница 26: ...he START STOP switch in the START position Increase the speed reference by turning the SPEED dial in the direction of 10 The reading across 47 and 45 it may be 0 to 240 VDC for 230 VAC controllers It...

Страница 27: ...ook to see if SCR is switching if not replace power cube Repeat for 51 45 52 47 52 45 53 8 47 53 45 if necessary 10 Remote Operator Control Station functions not op erating Malfunctioning switches Che...

Страница 28: ......

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ...Figure 5 9 230 VAC Auxiliary Panel Assembly Schematics...

Страница 33: ...Figure 5 10 460 VAC Auxilliary Panel Assembly Schematics...

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ...Figure 5 13B Technical Data 230 VAC Three Phase MinPak Plus...

Страница 40: ......

Страница 41: ...Figure 5 14B Technical Data 460 VAC Three Phase MinPak Plus...

Страница 42: ......

Страница 43: ......

Страница 44: ......

Страница 45: ......

Страница 46: ...V Surge Suppressor 3 20 HP 230 VAC 3 40 HP 460 VAC DV DT PC Card 3 20 HP 230 VAC 3 40 HP 460 VAC DV DT Resistor Assembly 3 40 HP 460 VAC Incoming Line Circuit Breaker 3 10 HP 230 VAC 15 20 HP 460 VAC...

Страница 47: ...VAC 3 to 40 HP 460 VAC 15 20 HP 230 VAC 20 40 HP 460 VAC 1FU 2FU 3 1 1 1 1 1 1 1 1 1 2 14C671 14C665 14C666 14C667 14C220 14C672 14C673 14C674 14C669 14C669 14C675 64676 23V 411027 70S 411027 68S 4110...

Страница 48: ...ing holes in the Modules that form part of the Kit Refer to Figure 7 1 Figure 7 1 Pin Alignment A common installation problem is caused by bent broken or incorrectly placed pins Sinceimproper op erati...

Страница 49: ...ne Wire Dancer Follower D 3966 14C230 Yes Yes Dancer Potentiometer Wire Instrument Interface Preset Speed D 3967 14C222 Yes No Yes No Yes If Preset Speed only may need Auto Manual Switch If follows pr...

Страница 50: ...k Instrument Interface Voltage Tachometer Follower Three conductor Twisted with two twists per inch Two conductor Twisted pair with two twists per inch Stranded copper 19 x 29 AWG No 16 600 VAC rating...

Страница 51: ......

Страница 52: ...nsformers 11 3 5 HP Current Jumper 13 3 6 Regulation Mode Jumper 13 3 7 Overspeed 14 SECTION 4 START UP AND ADJUSTMENT 17 4 0 General 17 4 1 Power Off Inspection 17 4 2 Motor Ground Check 18 4 3 Power...

Страница 53: ...Page TABLE OF CONTENTS ii 7 0 General 47...

Страница 54: ...tor Module 26 Figure 5 4 Digital Driver Module 27 Figure 5 5 Local Station Connection Diagram 27 Figure 5 6 230 VAC Controller Power Bridge Schematic 28 Figure 5 7 460 VAC Controller Power Bridge Sche...

Страница 55: ...OTING SUGGESTIONS FOR THE THREE PHASE MINPAK PLUS CONTROLLER 23 TABLE 5 A TROUBLESHOOTING SUGGESTIONS FOR THE THREE PHASE MINPAK PLUS CONTROLLER Continued 24 TABLE 5 A TROUBLESHOOTING SUGGESTIONS FOR...

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