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Normal Run/Standby Mode (run/StdbY)

  “Run” mode is when the FPS-900-RS is producing ni-
trogen and supplying it to the storage tank. The system will 
automatically enter “Standby” mode when the tank is fully 
pressurized (70 PSIG ±5 PSIG). It will remain in “Standby” 
mode until the tank pressure falls 7-10 psig.

To run the system in normal run mode:

1.  Connect power to the system.
2.  Open the nitrogen generator’s 3-way outlet ball 

valve to nitrogen-out position.

3.  On the nitrogen tank, open the gas inlet valve.
4.  Push the On/Off toggle button on the upper right 

control panel to the “On” position (up) and the sys-

tem  will  automatically  turn  on  and  start  filling  the 

storage tank with nitrogen.

To stop the system:

1.   Switch the nitrogen generator’s 3-way outlet ball 
valve to the bypass position.
2.   System will automatically stop once it reaches the 
cut-out pressure of approximately 65-75 PSIG.
3.  In the case of an emergency shut off, push the On/
Off toggle button on the upper left control panel to the 
“Off” position. The unit will shut down immediately.

Alarm Mode

  When an alarm mode is activated, it will trigger the au-
dible buzzer, alarm contact, and flash the cause of the alarm 
on the screen. The customer alarm contact wiring can be 
viewed on the supplied wiring diagram. The customer alarm 
dry contact is constantly energized and will constantly illu-
minate the LED indicator on top of the contact. This is so 
when there is no power or power is lost on the system, the 
contact will de-energize and show a fault condition. The 
alarm contact has a max rating of 6A at 250VAC and 2A at 
24VDC.

Bypass Mode (BPASS)

 

During the 30-minute fire protection piping system fill test 

or an issue with the generator is detected, the operator can 
switch the system into manual bypass mode by turning the 
handle on the 3-way ball valve to the bypass position. With 
the handle in the “Bypass Mode”, the bypass alarm triggers 
the audible buzzer, alarm contact, and flashes “BPASS” on 
the controller’s 7-segment display. The alarm will turn off 
once the handle is back to normal run position.

BLASTOFF® Alarm Mode (B-Off)

 

The nitrogen generator activates a BlastOff® Alarm when it 

detects potential leaks or nitrogen being overdrawn. The Blast-
Off® Alarm will trigger the audible buzzer, alarm contact, and 
flash “B-OFF” on the controller’s 7-segment display. Inspect 
and test the system for leaks and component failures. Power 
cycle the unit to reset the alarm but avoid doing this without 

finding the cause, as it will shorten the generator’s life. Contact 

South-Tek System or the local installer for further troubleshoot-
ing.

Low System Pressure Alarm Mode (Lo-n2)

  The low system pressure alarm activates when a sys-

tem pressure is detected below the normal functioning limits 
of the nitrogen generator. This may be from an issue with 
the generator, a supply valve being shut off, or caused by a 

large leak in the fire protection system.

Power Loss Alarm Mode (-----)

 

The Power Loss alarm activates when the nitrogen gen-

erator loses power for any reason. This will cause the alarm 
contact to trigger.

Filter Replacement Alarm Mode (FILTr)

 

Once the generator has been running for 1000 hours or 

more, the filter replacement alarm will activate. Replace the 

filters according to Section 9 Maintenance. After replacing 

the filter elements, press and hold the Filter Change Reset 

Button for 7 seconds. An audible beep will confirm that the 

time is reset, and filter alarm will shut off if it is active. (Note: 

resetting this will also trigger the Customer Alarm Relay for 

one second)

Start-up Procedures

 

Use caution when working with pressurized gas. Always 

leak check every line before using the system. 

Note:

 Line 

leaks will cause the N2-Blast

®

 FPS-900-RS to run exces-

sively, shortening its life and possibly causing excessive 

wear on the compressor.

1.  Visually inspect the unit to ensure no damage occurred 

during shipping and handling.

2.  Check the power connection is correct.

3.  Turn the 3-way ball valve on the system output to the 

“Bypass” position.

4.  Open the inlet ball valve on the nitrogen storage tank if 

it is closed.

5.  Push the power button on the top left of the cabinet to 

the “On” position (up). The air compressor will power 

on if the storage tank is under pressurized. If neither the 

compressor nor PLC display power on, check the wiring 

and supply power to the generator.

6.  Once the system is running, the pressure gauge will in-

crease to 65-70 PSIG within 30 minutes or less. While it 

is running, check the system for leaks to ensure proper 

functionality.

a. Once it reaches 65-70 PSIG, the system will enter 

“Standby” mode and automatically shut off the inter-

nal air compressor. Check the controller on the control 

panel for the “StdbY” display.

b. Once in standby, note the pressure reading on the 

tank pressure gauge. Monitor the pressure for the next 

5 minutes for any loss in pressure. If there is a pressure 

drop, check for leaks around connection fittings, other

-

wise proceed to the next step.

7.  Switch the 3-way ball valve on the system output to the 

“Nitrogen Out” position and the system will turn on and 

fill the storage tank with nitrogen.

8. 

Completely  fill  the  storage  tank  and  allow  the  nitrogen 

generator to go into standby mode.

9.  Once in standby mode, monitor the tank pressure gauge 

for 5 minutes and ensure no significant leaks are in the 

sprinkler system.

11.

Содержание N2-Blast DDX-LP PrePaK

Страница 1: ...rePaK system incor porates a South Tek Systems FPS 900 pressure swing adsorp tion N2 Blast nitrogen generator complete with independent air compressor nitrogen storage tank and control system The nitr...

Страница 2: ...ar The 2 2 1 2 3 and 8 sizes are rated for a maximum pressure of 250 psi 17 2 bar and the 4 and 6 sizes are rated for a maximum pressure of 300 psi 20 7 bar Water temperature must be maintained betwee...

Страница 3: ...3 Fig 1...

Страница 4: ...nal box mounted on the inside of the enclosure All field wiring connec tions are made at this terminal box A separate power connection is provided for the optional air compressor Note The air compress...

Страница 5: ...16 Secure the handle of the Model B Manual Emergency Station in the OFF position with a nylon tie supplied with the assembly Inspection And Testing Of The DDX LP PrePaK Systems Refer to Figure 2 1 Wat...

Страница 6: ...6 Fig 2 Model DDX LP Low Pressure Dry Pipe System Valve Legend Note Some items omitted for clarity...

Страница 7: ...7 Fig 3...

Страница 8: ...er has drained then close Note Leaving the condensate drain open for an extended pe riod of time may allow excess air nitrogen to bleed off and result in accidental release of the Model LP Dry Pilot A...

Страница 9: ...r can lead to incorrect gas supply The nitrogen generator produces nitrogen at a low flow rate which quickly dissipates into the air Nitrogen is not poison ous but do not directly inhaled since high c...

Страница 10: ...not adjust the factory preset cut in and out pressure without first consulting with South Tek Systems Patented BlastOff Leak Detection System The BlastOff Leak Detection is a patented feature which se...

Страница 11: ...r further troubleshoot ing Low System Pressure Alarm Mode Lo n2 The low system pressure alarm activates when a sys tem pressure is detected below the normal functioning limits of the nitrogen generato...

Страница 12: ...esponding filter housings Hand tighten only After replacing the filters check the filter bowls for leaks by turn ing on the unit momentarily Turn the unit off to reinstall the front cover and then pow...

Страница 13: ...Fig 5 Nitrogen Generator Filter Locations 13...

Страница 14: ...o 580 gallons 9 Nitrogen Generator Model B1 Accelerator 3 3 2 1 HP 115 VAC Systems up to 1170 gallons 4 4 3 1 2 HP 220 VAC 60 Hz Systems up to 580 gallons A 2 w System Side Control Valve 4 1 HP 220 VA...

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