Pg. 20
Doc ID: 191-6203A
Doc Rev: 100219
·
If there is too much Free Play Gain,
the installed gap is too
small.
o
The bike may drag and stall because it has difficulty
disengaging the clutch. It may also be difficult to shift.
o
Too much Free Play Gain will not hurt the clutch, but it
will negatively affect clutch performance.
·
With too little or no Free Play Gain
, the installed gap is too
large.
o
This means when the EXP is fully expanded it does not
lift the pressure plate. The clutch may slip and make the
bike seem like it is losing power.
Lever with “slack”
removed
Lever position
around 4,000 RPM
Free Play Gain
1/8”
-
1/4” (3 mm
-6 mm)
lever movement
Pl
th “ l
k”
