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EC Declaration of Conformity

We hereby confirm that the following products

Plasma Cutting Equipment

BARRACUDA RTC 60

BARRACUDA RTC 100

BARRACUDA RTC 150

meet all the major protection requirements laid down in the Council Directive

2004/108/EC

(EMC directive)

on the approximation of the laws of the Member States relating to electromagnetic compatibility and
stipulated in the Directive

2006/95/EC

relating to electrical equipment designed for use within certain

voltage limits.

The aforementioned products comply with the provisions of this Directive and meet the safety requirements
applicable to equipment for arc welding in accordance with the following product standards:

EN 60 974-1: 2006-07

Arc welding equipment

–

Part 1: Welding power sources

EN 60 974-2: 2003-09

Arc welding equipment

–

Part 2: Liquid cooling systems

EN 60 974-3: 2004-04

Arc welding equipment

–

Part 3: Arc striking and stabilizing devices

EN 60 974-8: 2004-12

Arc welding equipment

–

Part 8: Gas consoles for welding and plasma cutting systems

EN 60974-10: 2004-01

Arc welding equipment

–

Part 10: Electromagnetic compatibility (EMC) requirements

According to EC Directive

2006/42/EG

Article 1, para. 2, the above products come exclusively within the

scope of Directive

2006/95/EEC

relating to electrical equipment designed for use within certain voltage

limits.

This declaration is made on behalf of the manufacturer:

REHM GmbH u. Co. KG Schweißtechnik
Ottostr. 2

73066 Uhingen Germany

Uhingen, 24 April 2007

Declaration made by

R. Stumpp

Managing Director

Содержание BARRACUDA RTC 100

Страница 1: ...BARRACUDA RTC 60 100 150 OPERATING INSTRUCTIONS Plasma arc cutting GB...

Страница 2: ...ngen Germany 2005 The content of this specification is the sole property of the Rehm GmbH u Co KG company Dissemination and or duplication of this document and use and or communication of its content...

Страница 3: ...step operating mode 13 3 1 4 Choosing the cutting current 13 3 1 5 Nozzle selection 14 3 2 Cutting operation 14 3 2 1 General description 14 3 2 2 The REHM control panel 15 3 2 3 Symbols and their mea...

Страница 4: ...ces 28 5 8 Connection of workpiece return cables torch 29 5 9 Recommended cross sections of welding power supply cables 29 5 10 Connection to jigs 29 6 Operation 30 6 1 Safety instructions 30 6 2 Elec...

Страница 5: ...quality requirements are used for REHM plasma cutting equipment BARRACUDA plasma cutting equipment has been developed and manufactured in accordance with generally recognised safety and technical regu...

Страница 6: ...u read the information summarised in this operating manual before using the equipment You will gain important information regarding the use of the equipment which will enable you to use the technical...

Страница 7: ...Introduction 7 1 2 General Description Fig 1 BARRACUDA...

Страница 8: ...ice components REHM safety system With the monitoring of torches and wearing parts with active early warning and automatic safety shutdown aimed at damage prevention the logic control system offers th...

Страница 9: ...ly under practical conditions for heavy duty and industrial usage 1 2 5 Proper use REHM plasma cutting equipment is designed to cut all conductive metals Please note also any special regulations which...

Страница 10: ...er use The operator will be liable for any consequences arising from improper use of the equipment 1 3 Symbols used Lists preceded by bullet point general list Lists preceded by square working or oper...

Страница 11: ...n If the danger is not avoided then death or serious injury could occur Caution There is the possibility of a harmful situation If this is not avoided light or minor injury could occur and damage coul...

Страница 12: ...uring the use of external agents e g solvents for cleaning All safety and warning notices and the nameplate on the equipment must be kept in a legible condition and must be heeded Safety instructions...

Страница 13: ...lock it The setting is now protected against inadvertent adjustment After that to begin cutting operation switch the function selection switch back to 2 step or 4 step operating mode 3 1 3 Operating...

Страница 14: ...igher cutting performance is needed Therefore cutting must be performed with the torch held at a distance The relevant spacer elements will be found in the appendix entitled Torches and accessories In...

Страница 15: ...0 and RTC 100 layouts are similar The control panel is divided into the following areas Measuring instruments for the compressed air setting Cutting current selection knob Rotary knob for compressed a...

Страница 16: ...nd R145P see Section 4 3 2 2 Machine configuration A 8 0 Current scale for torch A80 see Section 4 3 1 2 Machine configuration Control lamps Wear and tear on the torch parts is displayed as follows Fl...

Страница 17: ...ignited On contact with work piece the cutting arc is ignited and the compressed air is increased to the required throughput rate If contact is not made with the work piece within four seconds the eq...

Страница 18: ...he molten spray can be released from the material before the arc has penetrated the full material thickness the torch nozzle is particularly highly stressed due to splash back of the material and ther...

Страница 19: ...ow time To cool the torch sufficiently the gas continues to flow after the end of cutting The post purge gas flow time is based in a demand oriented manner on the cutting performance available during...

Страница 20: ...ic torch Appropriate automatic torches can be employed for automated operations e g on cutting machines The specification details will be found in Section 4 3 When an automatic torch is used a mechani...

Страница 21: ...ty of power supply voltages Please ask your supplier for further details 4 3 Torches and accessories All plasma torches for the BARRACUDA series are fitted with a special REHM pin configuration on the...

Страница 22: ...Description Order no Suitable for torch A60 A80 1 Torch body A80 776 0507 x x 1a Gripper tube A80 776 0607 x Torch body A80 Aut 776 0508 x Torch sleeve A80 Aut 776 0608 x 2 O ring A60 80 776 3501 x x...

Страница 23: ...a torch R145 order no 766 1456 Plasma torch R145 automatic torch order no 766 1466 Mono gas plasma torch 6 m with central connector and safety switch Technical Data Technical data for R145P is the sam...

Страница 24: ...76 6005 4 A Electrode long 776 6006 5 Insulator 776 3503 6 Nozzle 1 4mm 776 6112 Nozzle 1 6mm 776 6113 Nozzle 1 8mm 776 6114 Nozzle 3 0mm for gouging 776 6116 6 A Plasma nozzle long 776 6119 7 Externa...

Страница 25: ...o 4 A Electrode long 776 6006 6 A Plasma nozzle long 776 6119 7 A External protective nozzle cylindrical 776 6304 10 A Spacer spring 776 6409 11 Spacer for gouging and weld preparation 776 6410 12 Spa...

Страница 26: ...sting of Carriage A Threaded bracket B Centrepoint C Magnet clamp standard D Extendable compass bar 250mm and 400mm E Order number for RTC 60 776 7010 for RTC 100 RTC 150 776 7015 Magnet clamp Standar...

Страница 27: ...equipment complies with the above regulations Care should be taken that the cutting current source is not set up in this area when working under increased electrical danger Please observe regulations...

Страница 28: ...ir intake and air outlet The stated duty cycle of the power components can only be achieved if there is adequate ventilation see Technical Data Ensure that no grindings dust metal parts or other forei...

Страница 29: ...tened above the central connector and must be used both to connect and to disconnect the torch Important To avoid unnecessary energy losses during cutting take care to ensure that all work piece retur...

Страница 30: ...ociation of German electrical engineers provisions and the regulations issued by the appropriate safety authority Ignition of the arc and cutting require a very high voltage Warning The no load voltag...

Страница 31: ...ers protective hoods that are free of defects and are fitted with approved protective filters protection level 11 13 leather gloves and a welding helmet see VBG 15 27 Wear the same protective clothing...

Страница 32: ...use so that the air inhaled by the user can be kept free of substances harmful to health see VBG 15 4 and 29 Take care to ensure that the cutting area is ventilated either by natural ventilation or b...

Страница 33: ...other components that conduct electricity Section 6 2 Electrical Hazards Ensure that the earthing cable is connected to the work piece as close to the welding location as possible If the earthing cab...

Страница 34: ...ng Table If the equipment is properly set up and handled plasma cutting using the REHM BARRACUDA cutting equipment will become a simple reliable separation process If nevertheless any faults should oc...

Страница 35: ...ulty short circuit Check torch button Control defective Service required Control lamp TORCH yellow is lit Cause Remedy Torch parts are worn Change wear parts Control lamp TEMPERATURE yellow is lit Cau...

Страница 36: ...ce too far from nozzle Check out Torch faulty Replace torch Failure of one phase of the power supply voltage Check fuse Workpiece not connected Check earthing cable and earthing clamp Weak cutting per...

Страница 37: ...fine mesh micro filter Original REHM spare parts not in use Check out Cutting performance too high for Check handling workpiece contact Pilot arc ignites too often in the air Check handling Insufficie...

Страница 38: ...ap 2 Safety Instructions must be observed The welding equipment and its components must be maintained in accordance with the specifications in the operating and maintenance instructions Inadequate or...

Страница 39: ...r 8 3 Cleaning of equipment interior If the REHM plasma cutting equipment is used in a dusty environment the interior of the unit must be cleaned regularly by blowing out or suction The frequency with...

Страница 40: ...Circuit Diagrams 40 9 Circuit diagrams...

Страница 41: ...Circuit Diagrams 41...

Страница 42: ...Circuit Diagrams 42...

Страница 43: ...200271 2200272 17 Choke unit 2200406 2200338 18 Welding chocke 2200273 19 HF chocke 2200283 20 Side panel left 2000734 2000734 21 Front panel 2000611 22 Front panel 2000729 2000729 23 Handle 2100534 2...

Страница 44: ...00007 3100007 3100007 51 Tee 3100034 3100034 3100034 52 Hose line f compr Air 3200003 3200003 3200003 E box 53 Main contactor 4200151 4200152 4200152 54 Control transformer 4700052 4700052 4700052 55...

Страница 45: ...List of Components 45 1 2 3 6 7 4 8 9 10 11 12 13 14 15 42 16 39 17 20 22 5...

Страница 46: ...List of Components 46 38 23 24 25 26 27 60 28 29 30 31 34 E Box 33 35 36 37 32 40 F3 F5...

Страница 47: ...List of Components 47 54 57 55 F1 F2 56 53 59 58 44 47 45 46 52 51 50 48 49 Compressed air unit E Box...

Страница 48: ...pin interface only for RTC 100 and RTC 150 Inputs Current set point for the range lmin to lmax linear 0 10V or connection of potentiometer 10 kOhm Cutting on off closing contact or On if U 18V Outputs...

Страница 49: ...chanised Interlocks 49 11 3 Connection schematic for 7 Pole mechanised cutting interface Control A1 white brown grey pink Plug Socket Interference protection PCB A8 On Off signal Arc established signa...

Страница 50: ...Mechanised Interlocks 50 11 4 Connection schematic for A pole mechanised cutting interface...

Страница 51: ...Power consumption at Imax kVA 7 5 13 5 24 5 Current consumption at Imax A 11 19 35 Power supply voltage V 3 x 400 3 x 400 3 x 400 Power frequency Hz 50 50 50 Mains voltage compensation 10 6 10 6 10 6...

Страница 52: ...th and safety 12 L list of components 43 M machine description 2 maintenance work 38 manufacturer 2 O operation checks before switching on 32 other applicable regulations 9 P performance features of T...

Страница 53: ...Index 53 T table of contents 3 technical data 51 TIG welding 8 type number 2 typographical conventions 10 W warning symbols on the equipment 11 warnings and symbols presentation 11...

Страница 54: ...wing product standards EN 60 974 1 2006 07 Arc welding equipment Part 1 Welding power sources EN 60 974 2 2003 09 Arc welding equipment Part 2 Liquid cooling systems EN 60 974 3 2004 04 Arc welding eq...

Страница 55: ...by REHM Printed in Germany No 730 1200 06 2013 GB...

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