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Technical data 

 

 

 

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

English  

 5 

 

Information on the type plate 

Meaning 

at site 

Set minimum operating pressure 

max. pressure saftey valve 
factory - aline 

Factory set actuating pressure of the 
safety valve 

at site 

Set actuating pressure of the safety 
valve 

 
4.3.2

 

Type code 

No.   

Type code (example) 

Device designation 

 

Auto 

  Fillcontrol Auto  A  5,5   

Maximum working pressure (in bar) 

 

2  3 

 

 

4.4

 

Function 

 

 

Pump "PU" 

"Fillsoft" softening system 

"FQIRA+" contact water meter 

"BT" system separator vessel 

"ST" dirt trap 

WC 

Make-up lines 

 

From the system separator tank to the pump (intake line) 

 

From the pump to the system circuit (pressure line) 

Levelcontrol  External signal line for the Levelcontrol make-up variant 
Magcontrol  Internal signal line for the Magcontrol make-up variant 

 

From the "PIS" pressure transducer to the controller 

 

The device controller uses the pump to regulate the make-up with mains water 
for the system circuit. 
The controller monitors the following parameters: 

 

Make-up time 

 

Make-up cycles 

 

Make-up quantity, if an optional contact water meter is installed 

The controller will detect small leaks in the system. When a leak is detected, the 
controller interrupts the make-up with as soon as the make-up time or the make-
up cycles are exceeded. An integrated insufficient water protection sensor 
deactivates the pump to prevent it from running dry. 

 

You can set two make-up variants in the device, "Magcontrol" or "Levelcontrol". 
These variants depend on the system circuit. 

 

Adding water to system circuits with a diaphragm expansion vessel 
(Magcontrol). 

 

The pressure transducer sends a signal to the controller if the pressure 
drops below the minimum working pressure of the system circuit. The 
controller activates the pump. mains water is added to the system circuit 
from the system separator vessel. For calculating the filling pressure into 
the system circuit, see chapter 7.2 "Determining the P

0

 minimum operating 

pressure for the controller" on page 9 . 

 

Adding water to system circuits with a pressurisation unit 

(

Levelcontrol). 

 

A pressurisation unit monitors the filling level in the expansion vessel. 
When the filling level falls below the minimum level, the pressurisation 
unit sends a signal to the device controller. The controller activates the 
pump. mains water is added to the system circuit from the system 
separator vessel. 

The make-up variant is set in the Customer menu, see chapter 9.2.1 "Customer 
menu" o
n page 13 . 

 

The controller may monitor additional function, if you combine various 
accessories. 
The following components are available as optional accessories: 

 

"Reflex Fillsoft" water softening system 

 

"FQIRA+" contact water meter 

 



Note! 
For optional accessories, see chapter 4.6 "Optional equipment and 
accessories" o
n page 5 . 

 

4.5

 

Scope of delivery 

The scope of delivery is described in the shipping document and the content is 
shown on the packaging.  
Proceed as follows: 
1. 

Immediately after receipt of the goods, please check the shipment for 
completeness and damage. 

2. 

Please notify us immediately of any transport damage. 

 

Basic make-up equipment: 

 

The pre-wired device. 

 

Operating manual. 

 

4.6

 

Optional equipment and accessories 

The following optional equipment and accessories are available for this device: 

 

"FQIRA+" contact water meter. 

 

Expansions for Reflex Basic controllers. 

  

Bus modules 

 

Profibus DP 

 

Ethernet 

 



Note! 
Separate operating instructions are supplied with accessories. 

 

5

 

Technical data 

Permissible ambient temperature 

 35 °C 

Degree of protection 

IP 54 

Noise level 

55 dB 

Electric output 

750 W 

Power supply 

230 V / 50 Hz 

Fusing 

4 A 

Number of RS-485 interfaces 

Weight 

18.6 kg 

Height 

690 mm 

Width 

470 mm 

Depth 

440 mm 

Inlet connection 

G 1 ¼" 

Outlet (return) connection 

G 1" 

Delivery rate 

4.2 m³/h 

Max. supply pressure 

10 bar 

Max. working pressure 

5.5 bar 

Permissible gauge operating pressure 

10 bar 

Permissible operating temperature 

70 °C 

 

Содержание Fillcontrol Auto

Страница 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Страница 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Страница 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Страница 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Страница 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Страница 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Страница 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Страница 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Страница 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Страница 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Страница 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Страница 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Страница 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Страница 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Страница 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Страница 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Страница 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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