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Controller 

 

 

 

12 

  English  

Fillcontrol Auto 

 22.09.2020 - Rev. C 

 

 

8.1.5

 

Restarting 

 CAUTION 

 

Risk of injury due to pump start-up 
Hand injuries may occur when the pump starts up if you turn the pump 
motor at the impeller using a screwdriver. 

 

Switch the pump to a zero-volts state before turning the pump at the 
fan wheel with a screwdriver. 

 

ATTENTION 

 

Device damage due to pump start-up 
Pump damage may occur when the pump starts up if you turn the pump 
motor at the impeller using a screwdriver. 

 

Switch the pump to a zero-volts state before turning the pump at the 
fan wheel with a screwdriver. 

 

After an extended standstill time (the device is de-energised or in Stop mode), 
the "PU" pump may jam. 

 

Use a screwdriver to rotate the pump at the fan wheel of the pump motor 
before restarting. 

 



Note! 
A jamming of the "PU" pump is prevented during automatic operation 
thanks to forced starting action (after 24 hours). 

 

9

 

Controller 

9.1

 

Operator panel 

 

 

Error LED 

 

The Error LED illuminates in the event of a fault 

Display 

Auto LED 

 

The Auto LED illuminates green in Automatic mode 

 

The Auto LED flashes green in Manual mode  

 

The Auto LED is not illuminated when the system is stopped 

OK 

 

Confirm actions 

Stop 

 

For commissioning and entry of new values in the controller 

"Back" to the previous menu 

Manual 

 

For tests and maintenance tasks 

Auto 

 

For continuous operation 

"Forward" to the next menu 

10 

Menu 

 

Call up the Customer menu 

11 

Quit 

 

Acknowledge messages 

 

Selecting and changing parameters 
1. 

Use "OK" (5) to select the parameter. 

2. 

Use the "

" (7) or "

" (9) arrow keys to change the parameter. 

3. 

Use "OK" (5) to confirm the parameter. 

4. 

Use the "

" (7) or "

" (9) arrow keys to switch to a different menu 

option. 

5. 

Use "Quit" (11) to switch to a different menu level. 

 

9.2

 

Configuring settings in the controller 

System-specific values can be corrected via the customer menu. In the course of 
initial commissioning, the factory settings must first be adjusted for the system-
specific conditions. 

 



Note! 
For a description of the operation, see chapter 9.1 "Operator panel" o
page 12 . 

 

All grey marked menu items must be reviewed during commissioning. 

 

Press "Manual" to switch to manual operation. 
Press "Menu" to display the first main menu option "Customer menu". 

 

To navigate and set the values: 

 

Use the "

▼▲

" arrow keys to navigate and set the values in the selected 

main menu. 

 

Press "OK" to open the next sub-menu. 

 

Press "OK" to confirm the changed setting in the sub-menu. 

 

Indication on the 
display 

Meaning 

Customer menu 

Switch to the next main menu option. 

Language 

Standard software in various languages. 

Time: 

Adjust the "Hour", "Minute", and "Second" display when 
each begins to flash. 
This time is used for entries in the fault memory. 

Date: 

Adjust the "Day", "Month", and "Year" display when each 
begins to flash. 
This date is used for entries in the fault memory. 

Fillcontrol / 
Magcontrol 

Select between the make-up variants "Levelcontrol" and 
"Magcontrol". 

Min.op.pressure 
01.8 bar 

The system displays the "Minimum working pressure" 
message when you have set the "Magcontrol" make-up 
variant. Enter the value for the minimum operating 
pressure. 



Note! 
Calculation of minimum operating pressure, see 
chapter 7.2 "Determining the P

0

 minimum 

operating pressure for the controller" on page 9 

 

Safety valve 
pressure 

The system displays the "Safety valve pressure" message 
when you have set the "Magcontrol" make-up variant. 
Specify the tripping pressure of the applicable safety 
valve for the device protection. This is usually the safety 
valve at the system heat generator. 

Make-up 

Switch to the "Make-up" sub-menu. 

 

Press "OK" to open the menu. 

 

Use the "

▼▲

" buttons to open the sub-menu. 

Max. make-up time 
010 min. 

Pre-selected time for a make-up cycle. Upon expiry of 
this set time, the system interrupts the make-up and 
returns the "Make-up time" fault message. 

Max. make-up 
cycles 
003 / 2 h 

If the set number of make-up cycles is exceeded within 
two hours, the system interrupts the make-up and 
returns the "Make-up cycles" fault message. 

Содержание Fillcontrol Auto

Страница 1: ...Fillcontrol Auto 22 09 2020 Rev C GB Operating manual Original operating manual...

Страница 2: ...cal connection 8 6 5 1 Terminal diagram 8 6 5 2 RS 485 interface 9 6 6 Installation and commissioning certificate 9 7 Commissioning 9 7 1 Requirements for initial commissioning 9 7 2 Determining the P...

Страница 3: ...ult in death or severe irreversible injuries WARNING Serious damage to health The sign in combination with the signal word Warning indicates imminent danger failure to observe the safety information c...

Страница 4: ...stems Solar circuits The device is used in combination with a user supplied open system separator tank Note An application without system separator tank is possible For customised design and adjustmen...

Страница 5: ...For calculating the filling pressure into the system circuit see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Adding water to system circuits with a pressuris...

Страница 6: ...possible transport damage 2 Document any damage 3 Contact the forwarding agent to register your complaint 6 2 Preparatory work Preparing the device installation Frost free well ventilated room Room te...

Страница 7: ...n open system separator tank Make up temperatures up to 70 C Pipeline lengths see chapter 6 3 1 Floor mounting on page 6 Outlet from the system separator tank at least 100 mm above the intake connecti...

Страница 8: ...electric shock Some parts of the device s circuit board may still carry 230 V voltage even with the device physically isolated from the power supply Before you remove the covers completely isolate the...

Страница 9: ...ng and the annual maintenance 7 1 Requirements for initial commissioning The device will be ready for initial commissioning when the tasks described in the Installation chapter have been completed Not...

Страница 10: ...h Magcontrol make up variant Calculation of the minimum operating pressure see chapter 7 2 Determining the P0 minimum operating pressure for the controller on page 9 Safety valve pressure Enter the va...

Страница 11: ...operation can be started after initial commissioning The following prerequisites must be met for automatic operation P0 minimum working pressure is entered in the controller The device is filled with...

Страница 12: ...sioning the factory settings must first be adjusted for the system specific conditions Note For a description of the operation see chapter 9 1 Operator panel on page 12 All grey marked menu items must...

Страница 13: ...ble soft water capacity Replacement 18 months This value is only displayed if YES has been set in the With softening menu option Manufacturer specification for the replacement interval of the softenin...

Страница 14: ...an the dirt trap Replace the float valve 04 1 Pump YES Pump does not start PU pump is stuck Pump motor defective 10 A fuse defective Contractor Klixon tripped Manually turn the pump to start Replace t...

Страница 15: ...ons Ensure that installation work for the electric connection of the device is carried out by an electrician and in compliance with electrical engineering regulations CAUTION Risk of injury due to pre...

Страница 16: ...ore you remove the covers completely isolate the device controller from the power supply Verify that the main circuit board is voltage free CAUTION Risk of burns Escaping hot medium can cause burns Ma...

Страница 17: ...Installation and commissioning certificate This device has been installed and commissioned in accordance with the instructions provided in the operating manual The settings in the controller match th...

Страница 18: ...SI1415enC 11 20 Reflex Winkelmann GmbH Gersteinstra e 19 59227 Ahlen Germany 49 0 2382 7069 0 49 0 2382 7069 9546 www reflex winkelmann com...

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